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Instructions for overhaul of hdg-350 – Ramsey Winch HDGY-350R W/4.5 CID MOTOR User Manual

Page 7

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39

10

35

37

38

 

TROUBLE SHOOTING GUIDE

CONDITION

POSSIBLE CAUSE

CORRECTION

Clutch inoperative or binds up. 1. Dry or rusted shaft.

2. Bent yoke or linkage.

3. Clutch jaws are in contact

1. Clean and lubricate.

2. Replace yoke or shaft

assembly.

3. See Techniques of Operation

Oil leaks from housing

1. Seal damaged or worn.

2. Too much oil.

3. Clutch jaws are in contact.

1. Replace

seal.

2. Drain excess oil. Refer to

Techniques of Operation.

3. Replace

gasket.

Winch runs too slow

1. Hydraulic motor worn out.

2. Low flow rate.

1. Replace

motor.

2. Check flow rate. Refer to

Hydraulic Systems flow
chart, page 4.

Cable birdnests when clutch is
disengaged.

1. Drag brake disc worn.

1. Replace

discs.

Hydraulic fluid leaks out hole in
motor adapter.

1. Hydraulic motor shaft seal

damaged.

1. Replace

seal.




INSTRUCTIONS FOR OVERHAUL OF HDG-350

 


DIS-ASSEMBLY

 

 

 

1. Drain oil from gear housing by removing

plug #38 from bottom of gear housing.
Remove plugs #35 & #37 from top of

gear housing. Remove handle #10 by
driving pin #39 from shifter shaft of winch.