Ramsey Winch HDG-350 RAM LOK User Manual

Page 10

RE-ASSEMBLY

14. Place winch with gear housing cover

down on work bench. Drum shaft
should be in vertical position. Slide
thrust washer #46 over drum shaft
and slide downward until washer
rests on gear housing. Set springs
#44 into pockets of gear housing with
drag brakes #29 on top of springs.
Slide drum assembly #8 onto drum
shaft with drum jaws upward.

13. Press bearing #16 onto worm and

into housing. NOTE: Be sure that
thick shoulder of bearings outer race
(side with manufacturer's name and
part number)

is out, away from worm

threads. Place gasket #30 onto
adapter #2. Attach adapter to gear
housing using four (4) capscrews
#23. TIGHTEN CAPSCREWS TO 12
FT. LBS. (16.3 Nm.) EACH. Insert
keys #13 into keyways of worm shaft.
Slide tapered end of coupling #6 over
end of

worm shaft. Be sure roll pin

#39 is in coupling.

Place motor shaft, with key in

keyway, into coupling. Secure motor
to adapter, using

two (2) capscrews

#24 and lockwashers #28. TIGHTEN
CAPSCREWS TO 75

FT. LBS. (102

Nm.) EACH.

9. Examine shifter assembly #1 for

damage to yoke. Yoke should be firmly
attached to shaft, yet able to swivel
freely around shaft. Replace if
necessary.

Install new shifter assembly #1 by

placing end of shaft, opposite yoke,
through spring #45 and into housing
#12.

10. Check cover bushing #17 for signs of

wear. If necessary remove old
bushing and press bushing into
place.

11. Apply grease to end of shaft, opposite

gear. Apply grease to bushing in gear
housing #11. Place greased end of
shaft through thrust washer #47 and
bushing in gear housing #11. Place
gasket #31 onto gear housing cover
#7. Apply grease to gear end of shaft
and cover bushing. Place cover onto
shaft and secure to housing with ten
#19 capscrews. Tighten capscrews to
8 ft. lbs. (10.8 Nm) each.

12. Press bearing #16 onto worm #15

NOTE: Be sure that thick shoulder of
bearings outer race (side with
manufacturer's name and part
number) is out, away from worm
threads. Press bearing and worm into
gear housing. Slip new gasket #30
onto brake housing. Use four
capscrews #22 to secure brake
housing to gear housing. TIGHTEN
CAPSCREWS TO 8 FT. LBS. (10.8
Nm.) EACH. See re-assembling and
checking the brake on page 13 to
complete brake assembly.