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Ramsey Winch DCS-200 SPEED REDUCER - EZ ANCHOR User Manual

Page 8

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3. Remove key (item #11) and snap

ring (item #43) from worm shaft.

Remove motor (item #33) from

spur gear housing (item #9) by

removing (3) nuts and lock wash-

ers (items #25 and #27). Un-

screw (4) cap screws (item #23) to

remove spur gear box (item #9)

and gasket (item #28) from gear

housing. Replace lip seals (items

#40 & #42) by pressing old seals

from spur gear housing and press-

ing new seals into place.

2. Drain oil spur gear housing by removing

(item #35) plug. Remove cover and gasket
(items #5 & #29) from spur gear housing by
unscrewing twelve cap screws (item #20).
Slide gear (item #7) from end of worm shaft
(item#15) with gears attached. Check bear-
ings (item#16) and thrust washers (item#44)
for signs of wear, replace if necessary.
Remove old bearings and press new bear-
ings into place. Remove solenoid assembly
(item #1) by unscrewing cap screws (items
#22 and #24). Disconnect solenoid cables
from motor (item #33). Make note of which
terminals cables are attached to.

1. Drain oil from worm gear housing by

removing (item #35) plug from bottom

of gear housing. Remove relief fi tting

and reducer (items #32 & #34) from

top of gear housing. Remove Speed

Reducer from mounting.

INSTRUCTIONS FOR OVERHAUL OF RAMSEY

DCS-200 SPEED REDUCER