Ramsey Winch REP-9.5e - Manual (Page 8)

8
Maintenance
All moving parts in the winch are permanently lubricated with
high temperature lithium grease at the time of assembly.
Under normal conditions factory lubrication will suffice.
Lubricate cable periodically using light penetrating oil. In-
spect for broken strands and replace if necessary with Ram-
sey part number listed in Parts List. If the cable becomes
worn or damaged, it must be replaced.
Corrosion on electrical connections will reduce performance
or may cause a short. Clean all connections especially in the
remote control switch and receptacle. In salty environments
use a silicone sealer to protect from corrosion.
To minimize corrosion of the internal motor components that
may occur due to condensation, power the winch in or out
periodically. Energizing the motor will generate heat, which
will help dissipate any moisture buildup in the motor. This
should be performed at periodic intervals (such as with each
oil change to your vehicle). Note: Refer to the Troubleshoot-
ing Guide if the motor has been submerged.
Cable Installation
Unwind the new cable by rolling it out along the ground, to
prevent kinking. Remove old cable and observe the manner
in which it is attached to the cable drum flange.
Before installing the new cable assembly, make sure end of
cable is squarely cut and wrapped with tape to prevent fray-
ing. Form a short 90° bend (approximately ½" long) in the
end of the cable.
Position the cable drum so that the large 13/32" diameter
hole in the motor end drum flange is approximately on the
top. Insert the bent end of cable into the 13/32" hole in the
drum flange and then carefully run the winch in the "reel in"
direction approximately ¾ revolution until the ¼" diameter
threaded hole in the drum flange is on top. Secure the cable
to the drum flange using cable anchor and capscrew shown
in the parts drawing. Securely tighten the capscrew, but do
not over-tighten.
Wind 5 wraps of cable onto the drum. Winch on the rest of
the cable by pulling in a light load to keep the tension con-
stant. Allow the cable to swivel by using a length of chain or
a block between the cable hook and the load.
Operating Instructions
The winch clutch allows rapid unspooling of the wire rope for
hooking onto the load or anchor point. The clutch shifter tab
is located on the gear-housing end of the winch and oper-
ated as follows:
1. To disengage the clutch, move the clutch shifter tab to
the "OUT" position. Wire rope may now be free-spooled
off the drum.
2. To engage the clutch, move the clutch shifter tab to the
"IN" position. The winch is now ready for pulling.