Ramsey Winch PLAT-9500 BAD BOY - Manual (Page 5)

5
Operating Instructions
The winch clutch allows rapid unspooling of the wire rope
for hooking onto the load or anchor point. The clutch is
operated by the shifter knob located on the gear housing
end of the winch as follows:
1. To disengage the clutch, move the clutch shifter knob to
the "OUT" position. Wire rope may now be freespooled off
the drum.
2. To engage the clutch, move the clutch shifter knob into
the "IN" position. The winch is now ready for pulling.
Electrical Connections
For normal self recovery work, your existing electrical
system is adequate. Your battery must be kept in good
condition. A fully charged battery and proper connections
are essential. Run the vehicle engine during winching
operations to keep battery charged.
Route battery cables up to battery. CAUTION: BE SURE
BATTERY CABLES ARE NOT DRAWN TAUT ACROSS
ANY SURFACES WHICH COULD POSSIBLY DAMAGE
THEM. Connect red cable to positive (+) battery terminal.
Connect black ground cable to negative (-) terminal of
battery. (see FIGURE 1).
Corrosion on electrical connections will reduce performance
or may cause a short. Clean all connections especially in
remote control switch and receptacle. In salty
environments use a silicone sealer to protect from
corrosion.
Remote Control Operation
The winch can be operated by the wireless remote control
or wired remote control.
Wireless Remote Control Operation
To install, refer to enclosed wireless remote control
instructions.
The transmitter has push buttons labeled according to their
function. Make sure the motor has stopped fully before
reversing to prevent premature solenoid failure. To operate
the winch hold “ON/OFF” button for 2 seconds to activate
the “IN and “OUT” functions. Run winch forward and
reverse to check connection and to verify winch operating
directions. The transmitter is clearly labeled and a red LED
flashes when the winch is in operation. Pushing both
buttons at the same time will not damage your winch in any
way. Press and hold the “ON/OFF” button on the
transmitter to disable the transmitter when winch is not in
use. This will prolong the battery life of the transmitter. The
transmitter automatically turns off after 20 minutes.
Caution: When the transmitter reaches a temperature
below 0°F (-18°C) it will not operate. In extremely cold
temperatures, keep transmitter in a pocket of innermost
layer of clothing when not in use
Warning: Unplug adapter cable from winch when not in
use.
Wired Remote Control Operation
To use, plug into receptacle in cover of winch. Run winch
forward and reverse to check connection and to determine
winch operating directions. Make sure the motor has
stopped fully before reversing. Pushing both buttons at the
same time will not damage your winch in any way. DO
NOT LEAVE SWITCH PLUGGED IN WHEN WINCH IS
NOT IN USE.
Lubrication/Cable Installation
All moving parts in the winch are permanently lubricated
with high temperature lithium grease at the time of
assembly. Under normal conditions factory lubrication will
suffice. Lubricate cable periodically using light penetrating
oil. Inspect for broken strands and replace if necessary. If
the cable becomes worn or damaged, it must be replaced.
Unwind the new cable by rolling it out along the ground to
prevent kinking. Remove old cable and observe the
manner in which it is attached to the cable drum flange.
Before installing the new cable assembly, securely wrap the
end of the cable with plastic tape or similar tape to prevent
fraying.
Position the cable drum so that the large 13/32" diameter
hole in the motor end drum flange is approximately on the
top. Form a short bend (approximately 1/2" long) in the end
of the cable. Insert the bend into the 13/32" hole in the
drum flange and then carefully run the winch in the "reel in"
direction approximately 3/4 revolution until the 1/4" diameter
threaded hole in the drum flange is on top. Secure the
cable to the drum flange using item #32 cable anchor and
item #22 capscrew shown in the parts drawing on Page 7.
Securely tighten the capscrew, but do not over-tighten.
Wind 5 wraps of cable onto the drum. Wind on the rest of
the cable by pulling in a light load to keep the tension
constant. Allow the cable to swivel by using a length of
chain or a swivel block between the cable hook and the
load.