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Figure 1, Installation – Ramsey Winch PLAT-9500 BAD BOY User Manual

Page 4

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FIGURE 1

3/8-16NC X 1-1/4 LG.

ROLLER FAIRLEAD

CABLE HOOK

CLEVIS PIN

WINCH MOUNTING BOLT

ROLL PIN

CHANNEL

MOUNTING

OF VEHICLE BATTERY.

TO POSITIVE (+) TERMINAL

CONNECT RED CABLE

CONNECT BLACK GROUND CABLE

OF VEHICLE BATTERY.

TO NEGATIVE (-) TERMINAL

RECEPTACLE

CONTROL SWITCH

SHIFTER KNOB

CLUTCH

3/8-16NC X 1-1/4 LG.

FAIRLEAD MOUNTING BOLT

(SEE DETAIL A

FOR POSITIONING
ROLLER FAIRLEAD)

SNATCH BLOCK

Installation

The winch shown in this owners manual is solely and
exclusively designed for vehicle mounted, non-industrial
applications. All other applications will void warranty.

It is very important that the winch be mounted on a flat
surface so that the three major sections (the motor end, the
cable drum, and the gear housing end) are properly
aligned. It is recommended that Ramsey kits be used to
mount the winch. They are designed to align the winch and
distribute up to the full rated load evenly, to avoid possible
damage to the winch or vehicle. NOTE: If recommended
mounting is not used, a kit of equal design must be used.

Also available for mounting the Bad Boy Platinum 9500 are
winch mounting channels, short length (23.63") #408052
(black), medium length (30.00") #408120 (black) and long
length (36.00") #408101 (black). It is recommended that
Ramsey mounting channel be used in all non-Ramsey
mounting.


Attach fairlead to channel using hardware furnished with
winch. Attach winch to channel. Place (4) flatwashers and
nuts into pockets of winch mounting feet and thread
capscrews with lockwashers through mounting holes in
channel and into hardware in winch feet (see FIGURE 1).

Substitution of attaching hardware items (bolts, nuts or
washers) different from those supplied with your winch and
mounting kit can lead to failure causing damage or serious
injury (use SAE grade 5 bolts or better and torque to 34
ft.lbs.).

Place end of wire rope through fairlead and attach snatch
block, and cable hook. Use clevis pin and roll pin (see
FIGURE 1).

TO INSURE PROPER ALIGNMENT

OF THE ROLLER FAIRLEAD TO THE

DRUM, USE 3/8" DIA. HOLES

FOR MOUNTING.

POSITION ROLLER FAIRLEAD

WITH CAUTION DECAL ON TOP

DETAIL A

ROLLER FAIRLEAD