Ramsey Winch ATV-3000 W_MINI ROCKER SWITCH User Manual

Page 6

6. Replace the gears into the motor end hous-

ing, fitting the input sun gear over the motor
shaft. The planetary gear carrier should be
seated so that the bushing, as shown at
lower right, is flush with the ring gear.

7. Re-install the end plate on the housing with

the bolts you removed earlier. Tighten these
bolts to 45-50 in-lbs. torque. Do not over-
tighten.

8. Lift the motor end assembly onto the drum.

Turn the drum and motor end assembly so
that the shaft fits into the input sun gear.

Lean the motor end assembly slightly to
one side to insert the tie bars into their
holes.

9. Slide the tie bar bolts through the tie bars

and into their nuts. Tighten the tie bar bolts
to 45-50 in-lbs. torque. Do not over tighten.
The finished winch should look as shown
below, with the motor studs aligned hori-
zontally.

Confirm that the drum freespools properly
without binding.

Refer to the winch mounting kit installation
instructions for re-installing the winch. Re-
install the winch cable according to the instruc-
tions in this manual.

Insert the mounting nuts and washers into the
pockets of the housing as shown. Make sure
they do not fall out while re-installing the end
plate.