beautypg.com

Ramsey Winch ATV-3000 W_MINI ROCKER SWITCH User Manual

Page 15

background image

15

4. Install the Mounting Arm (item #16-7)

to the Handle Bar Clamps using a 7/8”
long #10 screw (item #16-10), shake-
proof washer (item #16-17), and lock-
nut (item #16-3). Install the shake-proof
washer between the handle bar clamps
and the mounting arm. See figures at
left. Do not tighten.

5. Install the Mounting Bracket (with rocker

switch attached) to the Mounting Arm
Bracket using a 3/4” long #10 screw,
shake-proof washer, and locknut. Install
the shake-proof washer between the
mounting arm bracket and the mounting
bracket.

6. Tighten all screws for the handle bar

clamps and mounting brackets securely,
positioning the rocker switch as desired.

7. Route the Rocker Switch wire down the

handle bars to where the solenoid is
mounted. Turn the handle bars fully right
and left to ensure enough slack in the
wire. Make sure wire is not drawn taut
across any surface that could damage
it. Use cable ties to anchor wire. Do not
connect wires to solenoid yet.

8. Push ATV Accessory wire and red wire

from switch into plastic splice (item
#16-21). Fold splice clip over itself and
snap closed.

Connect Wiring to Solenoid

C

AUTION

: T

IGHTEN NUTS ON TERMINAL STUDS

TO

35-40

IN

-

LBS

. (3-4 N

M

)

TORQUE

. D

O

NOT OVER

-

TIGHTEN

.

For clarification, see wiring schematics on
pages 8-9. If installing the Wireless Remote
Control, install the solenoid according to the
instructions in the Wireless Remote Control
Installation Instructions.

1. Connect Red Battery Lead between “A”

terminal on Solenoid and positive (+)
vehicle battery terminal.

2. Connect Black Motor Lead between #2

terminal on motor and C terminal on
solenoid. Connect Black w/Yellow Stripe
Motor Lead between #1 terminal on
motor and B terminal on solenoid.

3. Connect Black Battery Lead to “E” ter-

minal on Solenoid and route to negative
(-) vehicle battery terminal but do not
connect.

4. Plug black wire from switch into right

terminal (terminal above black with yel-
low stripe motor lead). Plug Green wire
from switch into left terminal (terminal
above black motor lead). If the Wireless
Remote is installed, unplug the wires
from the solenoid, connect the switch
wires, then plug the wires from the
wiring harness into the “piggyback”
connectors above the switch wires.

Finish Installation

1. Confirm that winch clutch is disengaged.

2. Connect negative (-) battery cable to

vehicle battery. Connect Black Battery
Lead from winch to negative (-) vehicle
battery terminal.

3. With ignition switch OFF, press Rocker

switch to “OUT”—winch should not
operate. If the winch does operate with
the ignition off, confirm that proper
accessory wire from ignition was
spliced.

4. Spool a few feet of cable out by hand.

Engage winch clutch. Turn ignition
switch ON and press Rocker switch to
“OUT”—winch should spool cable out.
If winch does not operate with ignition
on, check wiring against the schematic
on pages 8-9.

5. If winch spools cable IN instead of OUT,

turn off ignition and reverse black and
green wires on solenoid.