Lincoln Electric 718115 Spirit II 275 User Manual
User's manual, Spirit ii 275
User's Manual
Spirit II 275
High Current Density Plasma Cutting System
with Automatic Gas Console (AGC)
718115 Rev D
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This information shall not be provided to non-U.S. persons or transferred by any means to
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Table of contents
Document Outline
- Section 0: Prologue
- Section 1: Safety
- Section 2: Specifications
- System Description
- System Components
- Power Supply Specifications
- Torch Coolant Specifications
- Automatic Gas Console (AGC) Specifications
- Gas Supply Requirements
- Plasma Console Specifications
- Impulse Start Console (ISC) Specifications
- Torch and 2-Gang Manifold Specifications
- 5-Gang Manifold Specifications
- Airborne Noise Emissions
- Section 3: Installation
- Initial Inspection
- Component Placement
- System Interconnection
- Power Supply Primary Power Connections
- Power Supply Output Connections
- ISC Control Cable and ISC Ground Connections
- Cooling System Connections
- Torch Leads to Impulse Start Console Connections
- Torch Leads to Torch Base Connections
- Torch Gas Connections
- Gas Supply Connections
- Plasma Console Connections
- CAN Communication Connections
- CNC Machine Interface Connections
- Filling the Cooling System
- Section 4: Operation
- Operating the Plasma Console
- Setting up to Cut or Mark
- Verifying Important Parameters
- Viewing the Required Torch Parts
- Checking System Status
- Purging Pressure Regulators
- Making a Cut or Mark
- Piercing Thick Materials
- Moving Pierces and Edge Starts
- Cut Quality
- Customizing Cutting or Marking Settings
- Saving Customized Settings
- Restoring or Deleting Customized Settings
- Configuration Tab
- Advanced Config Tab
- Network Settings Tab
- Software Updates Tab
- System Info Tab
- Tools Tab (Restart Plasma Console)
- Pressures/Coolant Tab
- RS422 Tab
- Electrical Tab
- Cut Info Tab
- Power Supply Tab
- Error Log Tab
- Messages Tab
- Section 5: Torch Consumables and Cutting Charts
- Installing / Removing the Torch Head
- Installing / Replacing Consumables
- Maximizing Consumable Life
- Inspecting for Damage
- Selecting Consumables
- Cutting Charts
- Mild Steel - 30 Amps - Oxygen Plasma / Oxygen Shield Copper Electrode
- Mild Steel - 50 amps - Oxygen Plasma / Oxygen or Air Shield Copper Electrode
- Mild Steel - 70 Amps - Oxygen Plasma / Air Shield Copper Electrode
- Mild Steel - 100 Amps - Oxygen Plasma / Air Shield Copper Electrode
- Mild Steel - 150 Amps - Oxygen Plasma / Air Shield Copper Electrode
- Mild Steel - 200 Amps - Oxygen Plasma / Air Shield Copper Electrode
- Mild Steel - 275 Amps - Oxygen Plasma / Air Shield Copper Electrode
- Stainless Steel - 30 Amps - Air Plasma / Air Shield Copper Electrode
- Stainless Steel - 50 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Stainless Steel - 70 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
- Stainless Steel - 70 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Stainless Steel - 100 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
- Stainless Steel - 100 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Stainless Steel - 150 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
- Stainless Steel - 150 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Stainless Steel - 200 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
- Stainless Steel - 200 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Stainless Steel - 260 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
- Stainless Steel - 275 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Aluminum - 30 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Aluminum - 50 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Aluminum - 70 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Aluminum - 100 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Aluminum - 150 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Aluminum - 200 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Aluminum - 275 Amps - Air Plasma / Nitrogen Shield Copper Electrode
- Mild Steel - 100 Amps - Oxygen Plasma / Air Shield Silver Electrode
- Mild Steel - 150 Amps - Oxygen Plasma / Air Shield Silver Electrode
- Mild Steel - 200 Amps - Oxygen Plasma / Air Shield Silver Electrode
- Mild Steel - 275 Amps - Oxygen Plasma / Air Shield Silver Electrode
- Stainless Steel - 100 Amps - Air Plasma / Nitrogen Shield Silver Electrode
- Stainless Steel - 150 Amps - Air Plasma / Nitrogen Shield Silver Electrode
- Stainless Steel - 200 Amps - Air Plasma / Nitrogen Shield Silver Electrode
- Aluminum - 100 Amps - Air Plasma / Nitrogen Shield Silver Electrode
- Aluminum - 150 Amps - Air Plasma / Nitrogen Shield Silver Electrode
- Aluminum - 200 Amps - Air Plasma / Nitrogen Shield Silver Electrode
- Aluminum - 275 Amps - Air Plasma / Nitrogen Shield Silver Electrode
- Section 6: Maintenance & Troubleshooting
- Section 7: Parts List
- Power Supply (300221 - 300229)
- Automatic Gas Console (300400)
- Plasma Console (300800)
- Impulse Start Console (300500)
- Torch and Manifold Assemblies
- Shielded Torch Leads
- CAN Communication Cable and Termination Plug
- Manifold Control Cables
- Gas Hose Package with AGC
- Coolant and Power Leads
- Work Ground Lead
- Oxygen Supply Gas Hose (Optional)
- Nitrogen Supply Gas Hose (Optional)
- Air Supply Gas Hose (Optional)
- H17 Supply Gas Hose (Optional)
- Argon Supply Gas Hose (Optional)
- “CII” Cable (for Optional External Inova)
- “FII” Cable (for Optional Internal Inova)
- “JII” Cable (for Optional Internal Inova)
- Section 8: Internal Inova Console Option
- Appendix A: Electromagnetic Compatibility (EMC)
- Appendix B: Serial Communication