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Mounting winch, Electrical connections – WARN XD9000i User Manual

Page 6

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WARN INDUSTRIES

7

MOUNTING WINCH

MOUNTING WINCH

Choose a mounting location

that is suffi ciently strong enough
to withstand the loads you intend
to winch. Only the mounting
orientations shown are possible for
safe winching operation. All others
are improper and inappropriate.
The use of recommended bolt
and lock washer combinations
torqued to recommended levels will

WARNING

Never use bolts
that are too long.

Mounting Details:
(1)
Smooth and fl at, thickness = 1/4” (6.4 mm)
(2) 3/8” (9.525 mm) lockwasher X 4
(3) 3/8-16 X 1 1/4” long, grade 5 bolt X 4

Torque 30-35 ft. lbs. (41-47Nm)

prevent vibration during operation.
The mounting details indicate the
proper torque levels.

Remember the winch rope

must always spool onto the drum
as indicated by the drum rotation
decal.

Refer to the following

diagrams for proper mounting
orientation.

Mounting Bolt Pattern:
Sandard: 10” x 4.5”, 254 mm x 114.3 mm

WARNING

Always choose
a mounting
location that is
suffi ciently strong
to withstand the
maximum pulling
capacity of your
winch.

WARNING

Always complete
the winch
installation and
attach the hook
before installing
the wiring.

Plate Thickness

Bolt Length

1/4” (7 mm)

1.25” (32 mm)

3/8” (10 mm)

1.5” (40 mm)

1/2” (13 mm)

1.5” (40 mm)

WARN INDUSTRIES

8

ELECTRICAL CONNECTIONS

Electrical Diagrams:

ELECTRICAL CONNECTIONS

Use the included insulating

boots on exposed connections to
prevent electrical shorting. Route
battery connection cables in areas
which will not cause them to
chafe or cut through the insulation
causing a potential short circuit.

Upon completion of

installation, check winch for proper
operation.

WARNING

Never route
electrical cables
across sharp
edges.

WARNING

Never

route

electrical cables
near parts that
get hot.

WARNING

Never

route

electrical cables
through or near
moving parts.

WARNING

Always place
the supplied
terminal boots
on wires and
terminals as
directed by
the installation
instructions.

Battery Recommendations

A fully charged battery and

good connections are essential
to the proper operation of your
winch. The minimum requirement
for a 12 volt DC battery is 650 Cold
Cranking Amps.

WARNING

Always insulate
and protect all
exposed wiring
and electrical
terminals.

Red Cable

Motor
Ground
Wire

Black Cable

Battery

F2

A

F1

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