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Maintenance, Ransburg, Troubleshooting – Ransburg MicroPak Controller A11789 User Manual

Page 22: Cable continuity test

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TROUBLESHOOTING

Following are some areas to investigate when

high voltage faults occur:

• Dirty atomizer interior or exterior.

• Conductive solvent residue on atomizer as-

sembly.

• Moisture inside or outside of atomizer body,

causing continuity or partial continuity back

to ground.

• Moisture inside or outside of air lines back

to ground (high humidity).

• Loose connections or defective low voltage

cable.

• Loose or defective ground connections.

• Dump lines not clean or dry leading back to

ground.

• Target not grounded and causing arcing to

ground.

CABLE CONTINUITY

TEST

When problems arise, the Cable Continuity Test

can be performed to help determine whether the

problem is with the MicroPak controller or the ca-

ble and/or cascade assembly.

To conduct the test, perform the following:

1. Ensure that the controller is disconnected

from the AC source.

2. Using a screwdriver, pry open the 6 screw

covers on the top panel of the controller, remove

the screws, and remove the top panel (see Fig-

ure 9).

3. Disconnect connector J3 (see Figure 9) from

the rear of the problem MicroPak unit (1 or 2).

Leave the other end of the Low Voltage Cable

connected to the spray gun.

4. Using an ohmmeter, measure the resistance

values between the wires of MicroPak connector

J3. The readings should be as shown in Table

2. If any of the readings are significantly outside

the values listed in Table 2, the low voltage ca-

ble and/or cascade should be checked for the

cause of the problem. Otherwise, the cause of

the problem is most likely the controller.

5. Reconnect connector J3 and reattach the cov-

er panel to the controller.

>

Because this test involves access to the

interior of the MicroPak controller, where

hazardous voltages may be present, it should

only be performed by qualified electronics

technicians.

W A R N I N G

!

MAINTENANCE

MicroPak Controller - Maintenance

20

Ransburg

CP-06-01.1