Perrycraft SportQuest Upgrade - Cherokee Track Style - Manual (Page 2)

Mark here
Mark here
Stanchion
Cavity
Measure Here
Fig. 3
Fig. 4
Drill 3/16" hole and
install Drive Rivet
Fig. 5
Fig. 1
Fig. 3
Fig. 2
INSQ-UPGD-JC Page 2 of 2 120918
4. Slide front crossbar to front of tracks, rear crossbar to rear of tracks and tighten button head screws.
5. Measure and note distance from end of cavity to end of crossbar
(see Fig. 3) and divide by 2, making note of the resulting dimension.
6. Remove stanchion/crossbar assemblies from tracks by loosening the
button head screws installed in Step 3.
7. Remove stanchion plugs from the two "plugged" stanchions.
8. Slide crossbars thru stanchions until same length of bar (using "resulting
dimension" from Step 5) is extending beyond each support. Visibly mark
top of both crossbars at end of opening in stanchions (see Fig 4).
9. Insuring that all stanchions remain aligned with their respective marks on
bars (per Step 9), drill 3/16” holes through bottom side of crossbars in
stanchion hole as shown in Fig. 5. Insert the 3/16” drive rivets into drilled
holes, and tap rivet mandrel pin firmly with hammer until flush with rivet
head. Repeat for each stanchion.
10. Install crossbar end caps. Reinstall stanchion/crossbar assemblies onto tracks by repeating procedure outlined
in Step 3. To adjust position of crossbars, loosen button head screws, slide crossbars to desired position,
and re-tighten screws.
OPTION 2 – Stanchion-Fit Crossbars:
1. Install stanchion plugs into two stanchions using 1/4"-20 x 7/8" cap
screws, 1/4" flat washers and nylock nuts as shown in Fig. 1.
2. Slide one "plugged" stanchion on to end of each crossbar, butting
end of bar firmly against stanchion plug. While insuring bar remains
butted against plug, drill 3/16" hole in bottom of crossbar thru remaining
hole on underside of stanchion neck. Install Drive Rivet in drilled
hole as shown in Fig. 1, tapping rivet mandrel pin firmly with hammer
until flush with rivet head.
3. Push one "open" stanchion onto other end of each crossbar, positioning each stanchion
relative to width of existing tracks.
4. Assemble Track Brackets to Stanchion Brackets by inserting ¼"-20 x ½"
Button Head screw through hole in Stanchion Bracket into tapped hole
in Track Bracket approximately 1-2 turns (see Fig. 2). Position
stanchion/crossbar assemblies on tracks, aligning vertical leg of
Stanchion Bracket snugly to inside of track. Loosening screw if
necessary, hook Track Bracket under inside lip of side rail and tighten
just enough to keep Track Bracket in position under rail lip. Repeat
for each Bracket assembly.
5. Slide front crossbar to front of tracks, rear crossbar to rear of tracks and tighten button head screws.
6. With stanchion/crossbar assemblies in place, mark end of crossbars on end
extending through stanchion at end of cavity as shown in Fig. 3.
7. Remove stanchion/crossbar assemblies from tracks by loosening
button head screws installed in Step 4.
8. Remove "open" stanchions from crossbars, and square cut the crossbars as marked. Install Stanchion Plugs in
both stanchions as shown in Step 1. Install stanchions to crossbars as detailed in Step 2.
9. Reinstall stanchion/crossbar assemblies onto tracks by repeating procedure outlined in Step 4. To adjust
position of crossbars, loosen button head screws, slide crossbars to desired position, and re-tighten screws.