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Mounting procedure – Mallory Ignition Mallory COMP PUMP SERIES 110FI ELECTRIC FUEL PUMP 5110FI User Manual

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MALLORY IGNITION

FUEL INJECTION

FUEL

FILTER

FUEL

FILTER

REGULATOR

FUEL

PUMP

FUEL RETURN

AIR BLEED

FUEL

TANK

COMP

Æ

FILTER

P/N 3160

COMP

Æ

FILTER

P/N 3140

or 3500

FIGURE 2

MOUNTING PROCEDURE

Step 1
Mount the pump as close as possible to the fuel tank

(at or below the level of the fuel tank pickup) in a well

ventilated area with minimal exposure to road debris.

Avoid exposing the pump and fuel lines to moving parts

and hot surfaces, such as the exhaust system. NOTE:

Increasing distance between the pump and tank will

decrease pump efficiency.

Step 2
Using the pump mounting bracket as a template, locate

mounting holes on a solid member, such as the vehicle

chassis. Drill clearance holes for 5/16” bolts. See

Figure 1.

Step 3
Connect 1/2” or larger fuel lines as shown in Figure 2.

The 1/8” NPT outlet on the bottom of the pump is for

an air bleed line to assist pump priming. This air bleed

line is not necessary if the regulated pressure of your

system is less than 10 psi. NOTE: Use a thread sealant

compound on the fitting threads. Don’t use thread

sealing tape because it could get into the Gerotor

and lock the pump.

Step 4
Your system must have a Return Style Fuel Pressure

Regulator near the injection system. See the General

Information section on page 1 for recommendations.

For maximum efficiency, mount the pressure regulator

as close as possible to the injection system. See instruc-

tions packaged with the regulator. The regulator may be

installed just before or just after the fuel injection.

FIGURE 1

AIRBLEED PORT

1/8” NPT

(BOTTOM)

NITRILE

O-RING

NITRILE

O-RING

FUEL INLET

3/4-16 x #8AN FLARE

FUEL OUTLET

3/4-16 x #8AN FLARE

RED WIRE (+)

(TOP)

BLACK WIRE (–)