PA Industries Magnum Servo Roll Feed SRF-M12/18/24/32/36/48 - Operation Manual - Manual (Page 2)

ULTRA MAGNUM SERVO ROLL FEED 5 /23/2003
2
TABLE OF CONTENTS
DESCRIPTION PAGE
1 INTRODUCTION...................................................................................................................................... 3
2 THEORY OF OPERATION .................................................................................................................... 3
2.1 MECHANICAL ASSEMBLY ................................................................................................................... 3
2.2 ELECTRICAL CONTROL ENCLOSURE ASSEMBLY ......................................................................... 3
2.3 SERVOMOTOR/DRIVE OPERATION............................................................................................ 4
2.4
TOOL STORAGE OPERATION ................................................................................................... 5
2.5 PLS OPERATION (OPTIONAL)....................................................................................................... 6
2.6 STRIP ENCODER-OPERATION (OPTIONAL) ............................................................................... 6
3 PROGRAMMING THE ULTRA MAGNUM SYSTEM - OVERVIEW................................................ 7
3.1 “OPER” KEY........................................................................................................................................ 8
3.2 “TOOLS” KEY ..................................................................................................................................... 8
3.3 “SETUP” KEY.................................................................................................................................... 13
4 HOW TO …............................................................................................................................................. 16
4.1
HOW TO CREATE A NEW TOOL.............................................................................................. 16
4.2 HOW TO EDIT AN EXISTING TOOL......................................................................................... 18
4.3 HOW TO CREATE A NEW TOOL USING AN EXISTING ONE............................................... 21
4.3
HOW TO DELETE A TOOL......................................................................................................... 23
4.4 HOW TO ACTIVATE A TOOL..................................................................................................... 25
4.5 HOW TO EDIT “SETUP” PARAMETERS ................................................................................. 26
4.7 HOW TO EDIT LENGTH FROM OPERATOR SCREEN........................................................... 26
4.8 HOW TO EDIT COUNT FROM OPERATOR SCREEN............................................................. 26
4.9 HOW TO MICRO ADJUST LENGTH USING LENGTH ADJUSTMENT................................. 26
4.10 HOW TO SYNCHRONIZE PRESS AND PLS ............................................................................. 27
4.11 HOW TO SET CAM “ON”/“OFF” PARAMETER.......................................................................... 27
5 OPERATING THE ULTRA MAGNUM SERVO FEED ..................................................................... 28
5.1 PROGRAMMING.............................................................................................................................. 28
5.2 PRIORITY MODE............................................................................................................................. 28
5.3 “JTL” (JOG TO LENGTH) MODE ................................................................................................. 28
5.4 “AUTO / MANUAL” MODE.............................................................................................................. 28
5.5 STRIP ENCODER OPERATION .................................................................................................... 29
5.6 TROUBLESHOOTING GUIDE....................................................................................................... 31
5.7 ERROR CODES ............................................................................................................................... 32
WARNING .................................................................................................................................................. 34
SAFETY PROGRAM ................................................................................................................................ 34
WARRANTY............................................................................................................................................... 34