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i
T
ABLE OF
C
ONTENTS
1
I
NTRODUCTION
............................................................................................................................................................. 1
1.1
Scope of the Manual ..................................................................................................................................... 1
1.2
Product Overview.......................................................................................................................................... 1
1.3
System Configurations .................................................................................................................................. 2
1.4
Part Numbers and List Options..................................................................................................................... 2
2
F
EATURES
................................................................................................................................................................... 3
2.1
System Overview .......................................................................................................................................... 3
2.2
Distribution Center ........................................................................................................................................ 3
2.3
Cordex Integrated System Controller (CXCI) ............................................................................................... 6
2.4
Cordex 48-1.8kW Rectifier ............................................................................................................................ 8
3
NSPECTION
................................................................................................................................................................ 12
3.1
Packing Materials........................................................................................................................................ 12
3.2
Check for Damage ...................................................................................................................................... 12
3.3
General Receipt of Shipment ...................................................................................................................... 12
4
NSTALLATION
............................................................................................................................................................ 13
4.1
Safety Precautions ...................................................................................................................................... 13
4.2
Tools Required............................................................................................................................................ 13
4.3
Power System Assembly and Mounting ..................................................................................................... 14
4.4
Rectifier Module Insertion/Removal ............................................................................................................ 14
4.5
Breaker Installation ..................................................................................................................................... 14
4.6
Breaker Removal ........................................................................................................................................ 14
4.7
Battery Installation....................................................................................................................................... 15
5
W
IRING
...................................................................................................................................................................... 17
5.1
Grounding ................................................................................................................................................... 17
5.2
AC Feeder Protection/Sizing....................................................................................................................... 17
5.3
AC Input Connections ................................................................................................................................. 17
5.4
Calculating Output Wire Size Requirements............................................................................................... 18
5.5
DC Output Connections .............................................................................................................................. 18
5.6
System and Battery Connections................................................................................................................ 18
5.7
Alarm Connections...................................................................................................................................... 20
5.8
CAN Serial Ports ......................................................................................................................................... 20
5.9
Network Connection and Remote Communications via CXCI.................................................................... 21
5.10
Signal Wiring Connections for CXCI ........................................................................................................... 21
6
S
YSTEM
TARTUP
...................................................................................................................................................... 24
6.1
Check System Connections ........................................................................................................................ 24
6.2
Verify AC and Power the Rectifier Shelf ..................................................................................................... 24
6.3
Check Battery Polarity and Connect ........................................................................................................... 24
6.4
CXCI Reset ................................................................................................................................................. 25
6.5
LVD Control................................................................................................................................................. 25
7
O
PERATION
................................................................................................................................................................ 26
7.1
Main Rectifier States ................................................................................................................................... 26
7.2
Main Rectifier Modes .................................................................................................................................. 26
7.3
Factory Ranges and Defaults ..................................................................................................................... 27
8
M
AINTENANCE
........................................................................................................................................................... 28