Extron Electronics Universal Cable BNC Crimp - Manual

Extron Universal
BNC Crimp Tool
4
Cable
MHR
M59
RG59
RG6
Color code
Or a nge
Purple
Red
Green
4 . Insert the conductor and pin into
the crimp tool. Position the center
pin’s flange flush with the edge of
the die in the smaller of the two
crimp chambers of the appropriate
color (see the table, below right).
Crimp the center pin.
If a crimped pin on the
center conductor is loose,
adjust the torque dial by
loosening the screw, rotating
the dial one notch
counterclockwise, and
tightening the screw.
The crimped connector
should be cut off and a new connector crimped.
5 . Insert the center pin into the
BNC plug body and slide the
exposed shielding over the
support sleeve of the BNC.
Slide the ferrule over the
shielding and against the
BNC body.
5 Insert the crimped cable
into the BNC body.
Crimp Ferr u le
6
Ferr u le - small
diameter fl u sh
with edge of die.
6 . Use the die’s larger chamber of the appropriate color to
crimp the ferrule.
7 . Slide and set the heat shrink tube or BNC strain relief over
the ferrule. Apply heat or glue as indicated.
or
7
Heat Shrink T u bing
Install Strain
Relief
Apply the gl u e s u pplied in the
strain relief kit to the relief.
Bulk cable part numbers:
MHR-2 (-5) (-6), 500' / 1000' 22-123 (-020) (-128)-02 (500') / -03 (1000')
MHR-2 (-5P) (-6P), 500’ / 1000' 22-129 (-103) (-130)-02 (500') / -03 (1000')
M59-3 (-5) (-6), 500' 22-185 (-127) (-133)-02
RG59, 500' / 1000' 22-145-02 (500') / -03 (1000')
RG59P, 500' / 1000' 22-146-02 (500') / -03 (1000')
RG6-1 (-5), 500' / 1000' 22-098 (-100) (500') / -03 (1000')
RG6P, 500' / 1000' 22-164-02 (500') / -03 (1000')
Heat shrink/strain relief part numbers:
Heat shrink (MHR), 1' 39-(Red010)(Grn011)(Blu012)(Ylo013)(Blk018)-03
MHR strain reliefs, qty. 50 70-089-(R01)(G02)(B03)(Y04)(B05)
M59 strain reliefs, qty. 50 70-119-(R01)(G02)(B03)(Y04)(B05)
M59 strain reliefs, qty. 50 (Assorted06)(White07)
Heat shrink (M59/RG59/RG6), 1' 39-(R024)(G025)(B026)(Y027)(B003)-03
Crimp connector part numbers:
BNC male MHR, qty. 50 100-250-01
BNC female MHR, qty. 50 100-253-01
BNC male M59, qty. 50 100-263-01
BNC male RG59, qty. 50 100-257-01
BNC male RG6, qty. 50 100-260-01
Tight
Loo s e
Universal Cable BNC Crimp
Termination Instructions
Mini HR Cable
S hielding
Outer
In s ul a tion
Conductor
Ferrule
Color-coded
He a t S hrink Tu b e
Pl as tic
S leeve
Center
Pin
S upport
S leeve
BNC Plug
Body
S hielding
Outer
In s ul a tion
Conductor
Ferrule
Color-coded
He a t S hrink Tu b e
Center
Pin
S upport
S leeve
BNC Plug
Body
M59 Cable
RG6 Cable
S hielding
Outer
In s ul a tion
Conductor
Ferrule
Color-coded
He a t S hrink Tu b e
Center
Pin
S upport
S leeve
BNC Plug
Body
RG59 Cable
S upport
S leeve
BNC Plug
Body
S hielding
Outer
In s ul a tion
Conductor
Ferrule
Color-coded
He a t S hrink Tu b e Center
Pin
Mini HR Cable
S hielding
Outer
In s ul a tion
Conductor
Ferrule
Color-coded
He a t S hrink Tu b e
Pl as tic
S leeve
Center
Pin
S upport
S leeve
Fem a le BNC Plug
Body
O u ter
Ins u lation
Colored
Heat Shrink T u be
Ferr u le
Ferr u le or
Strain Relief
1
2
Shielding
Stripped Cable
(ill u stration not to scale)
O u ter
Ins u lation
0.094"
(2.4 mm)
Cond
u ctor
0.375"
(9.5 mm)
0.469"
(11.9 mm)
0.250"
(6.4 mm) Ferr u le
1 . Slide the appropriate color
(red, green, blue, yellow or
black) heat shrink tube or
BNC strain relief over the
cable, then slide the ferrule
over the cable.
2 . Carefully strip the end of
the coaxial cable to expose
the shielding and conductor.
Strip to the dimensions
shown at right.
3 Plastic
Sleeve
MHR Cable
Center
Pin
Flange
3 . For MHR cable only, slide the
plastic sleeve over the
conductor.
Insert the conductor into the
center pin. For MHR cable
only,
set the pin flush against
the plastic sleeve (other BNC
crimp assemblies do not use a
plastic sleeve).
68-936-01
Rev. E
05 09
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