Extron Electronics HR Cable BNC User Manual
Hr cable bnc termination instructions, Related tools and parts list

Shielding
Stripped Cable
(do not scale from illustration)
Outer
Insulation
3/32" (2.4 mm)
Conductor
3/8"
(9.5 mm)
15/32"
(11.9 mm)
1/4"
(6.4 mm)
2
Shielding
Outer
Insulation
Conductor
Ferrule
Color-coded
Heat Shrink Tube
Center
Pin
Support
Sleeve
BNC Plug Body
68-624-01
Rev. A
HR Cable BNC Termination Instructions
Center Pin
3
Crimp Center Pin
Center Pin - flange flush
with edge of die
4
Extron Electronics, USA
1230 South Lewis Street
Anaheim, CA 92805
USA
714.491.1500
Fax 714.491.1517
Extron Electronics, Europe
Beeldschermweg 6C
3821 AH Amersfoort
The Netherlands
+31.33.453.4040
Fax +31.33.453.4050
Extron Electronics, Asia
135 Joo Seng Road, #04-01
PM Industrial Building
Singapore 368363
+65.383.4400
Fax +65.383.4664
Extron Electronics, Japan
Daisan DMJ Building 6F
3-9-1 Kudan Minami
Chiyoda-ku, Tokyo 102-0074 Japan
+81.3.3511.7655
Fax +81.3.3511.7656
www.extron.com
1
. Slide the color coded heat shrink tubing
over the cable, then slide the ferrule over the
cable. See the top diagram.
2
. Carefully strip the end of the
coaxial cable to expose the
shielding and inner conductor,
as shown at right.
3
. Insert the center
conductor into the center
pin.
4
. Insert the conductor and
pin into the crimp tool
with the appropriate die.
BNC Plug Body
5
6
Crimp Ferrule
7
Heat Shrink Tubing
8
With the flange on the center
pin flush with the edge of the
die, use the die’s 0.044” crimp
chamber (the smallest
chamber) to crimp the center pin.
5
. Insert the center pin into the BNC plug body
and slide the exposed shielding
over the support sleeve of the
BNC.
6
. Slide the ferrule over the
shielding and against the
BNC body.
7
. Using the die’s 0.240” crimp
chamber (the middle
chamber), crimp the ferrule.
8
. Slide the heat shrink tubing over the ferrule
and use a heat gun to set the heat shrink.
Related tools and parts list:
Crimp tool/die ............................................................. 100-045/046-01
Six conductor High Resolution, bulk, 500’ ............. 22-124-02
Male BNC HR connectors (qty. 30) ........................... 100-404-51
R, G, B, black, Y heat shrink HR/SHR, 1’ precut ... 39-024, 025, 026, 003, 027-03