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John Wood Takagi - 320H-520H User Manual

Page 32

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32

Error Codes

The 520H units are self diagnostic for safety and conve-
nience when trouble shooting.
If there is a problem with the installation or the unit, it will
display a numerical error code on the 3- digit 7-Seg. LED
on the computer board (visible through a window on the
front cover) or remote controller (if installed) to commu-
nicate the source of the problem.
Consult the table on the following page for the cause of
each error code.

3 digit 7-

Seg. LED

Error code on the computer board

Error code on the

remote controller

Single Unit Installations
The 7-Seg LED and remote controller displays the whole
3-digit error code.
Example: If your unit has the “321" error code (inlet thermis-
tor failure)

Water heater: It will display “321" on the 7-Seg LED.
Remote controller: It will display “321" on its screen.

Easy-Link System
The 7-Seg LED of the individual unit with the error in ques-
tion displays the whole 3-digit error code. The remote con-
troller (if installed) displays a 3-digit number which signifies
which unit has the error, and what the error code is.
Example: If Unit #2 has the “321" error code (inlet thermis-
tor failure)

Water heater #2: It will display “321" on the 7-Seg LED,
just like in the Single Unit example.
Remote controller: It will display “232" on its screen. The
first “2" indicates that Unit #2 has the error. The “32" indi-
cates the first two digits of the “321" error code.


Fault Analysis Of Error Codes

If there is a problem with the installation of the 520H, it will
display a numerical error code on the 7-seg LED of the
computer board or the remote controller (if installed) to com-
municate the source of the problem.

Error

Code

Malfunction description

Diagnosis

031

Incorrect DIPswitch settings

Check the
DIPswitch set-
tings on PCB

101

Warning for the “991" error
code

Call the
manufacturer’s
Technical Dept. at
1-888-479-8324

111

Ignition failure

Check gas
supply

121

Loss of flame

311

Output thermistor failure

Call the
manufacturer’s
Technical Dept. at
1-888-479-8324

321

Inlet thermistor failure

331

Mixing thermistor failure

341

Exhaust thermistor failure
(520H only)

391

Air-fuel Ratio Rod Failure

441

Flow Sensor Failure (Only
Easy-Link system)

510

Abnormal Main Gas Valve

551

Abnormal Gas Solenoid
Valve

611

Fan Motor Fault

621

Exhaust fan motor Fault
(520H only)

631

Abnormal External Pump

651

Water Control Valve Fault
(Flow Adjustment function)
(Only Easy-Link system)

661

Water Control Valve Fault
(Bypass valve function)

701

Computer board Fault

711

Gas Solenoid Valve drive
circuit failure

721

False Flame Detection

741

Miscommunication between
water heater and remote
controller

761

Miscommunication in
Easy-Link

941

Abnormal exhaust tempera-
ture (520H only)

Lower the set
temperature

991

Imperfect combustion

Call the
manufacturer’s
Technical Dept. at
1-888-479-8324