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John Wood Envirosense Power Direct Vent (prior to May 2010) User Manual

Page 18

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18

plannInG the vent sYsteM

Plan the route of the vent system from the exhaust elbow to the

planned location of the vent terminal.

1. Layout total vent system to use a minimum of vent pipe and elbows.

2. This water heater is capable of venting flue gases equivalent to

25’ (7.6 m) of 2” pipe, 65’ (19.8 m) of 3” pipe, or 128’ (39.0 m) of

4” pipe as listed in Table 1.

taBle 1

number of

2” Maximum

3” Maximum

4” Maximum

90° elbows

pipe - ft. (m)

pipe - ft. (m)

pipe - ft. (m)

1

20 (6.1)

60 (18.3)

120 (36.6)

2

15 (4.6)

55 (16.8)

112 (34.1)

3

10 (3.0)

50 (15.2)

104 (31.7)

4

--

45 (13.7)

96 (29.3)

5

--

40 (12.2)

88 (26.8)

6

--

35 (10.7)

80 (24.3)

The minimum vent lengths for each of the pipe sizes is one 90° plus

2’ (61 cm) of straight pipe and the appropriate termination.

note: The equivalent feet (m) of pipe listed above are exclusive

of the termination. That is, the termination, with an installed

screen, is assumed to be in the system and the remainder of the

system must not exceed the lengths discussed above.

3. The exhaust elbow assembly is designed to accept only straight

sections of 2” pipe. To start, a minimum of 2” (5.1cm) of 2” pipe

must be inserted and glued to the exhaust elbow assembly if

utilizing 3” or 4” vent pipe. Use the same method with the blower

inlet if a direct vent configuration is utilized.

If using 2” inch vent pipe:

A minimum of 2” (5.1cm) diameter vent pipe must be attached

to the exhaust elbow assembly. The total system cannot exceed

the lengths discussed above, where each elbow is equal to 5

equivalent feet (1.5m) of straight pipe.

If using 3” or 4” inch vent pipe:

Two inches (5.1cm) of 2” pipe must be attached to the exhaust

elbow assembly before adding a reducer to acquire the desired

pipe diameter. An appropriately sized 45 degree elbow (supplied

locally-a schedule 40 DWV) vent terminal must be obtained with

an equivalent screen (supplied in vent kit). The total system cannot

exceed the equivalent pipe lengths discussed above where each

elbow is equal to 5 feet (1.5m) of straight pipe (3” vent pipe) or 8

feet (2.4m) of straight pipe (4” vent pipe).

Installation of this water heater must comply with can/csa

B149.1 - natural Gas and propane Installation code which

requires the vent system components be certified to ULC

s636.

This water heater has been design certified to be vented with PVC

pipe certified and marked as complying with ULC S636. This water

heater is supplied with a 2 inch 22.5 degree termination elbow

that is a special fitting that must be used with the appliance. Any

outlet piping, fittings and glue used to vent this appliance that

is not supplied by the manufacturer must comply with the ULC

S636 requirements.

If the water heater is being installed as a replacement for an existing

power vented heater in pre-existing venting, a thorough inspection of

existing venting system must be performed prior to any installation

work. Verify that correct material as detailed above has been used,

and that the minimum or maximum vent lengths and terminal location

as detailed in this manual have been met. Carefully inspect the entire

venting system for any signs of cracks or fractures, particularly at

joints between elbows and other fittings and straight runs of vent

pipe. Check system for signs of sagging or other stresses in joints

as a result of misalignment of any components in the system. If any

of these conditions are found, they must be corrected in accordance

with the venting instructions in this manual before completing

installation and putting the water heater into service.

note: a. For water heaters in locations with high ambient

temperatures (above 100°F) it is recommended that CPVC pipe

and fittings be used.

B. A 22.5 degree elbow (2” vent pipe) or a

45 degree elbow (3” and 4” vent pipe) with an installed screen

VENT TERMINAL must be used in all cases.

4. There will be some installations where condensate will be formed

in the horizontal runs of the vent system. This condensate will

run into the condensate elbow. The water heater is shipped with

a condensate hose that attaches to the condensate elbow. No

other tee or fitting is required.

condensate

This water heater is a condensing unit and requires a drain to be located in

close proximity to allow the condensate to drain safely. The condensate

drains from the unit at the exhaust tee located at the bottom of the unit

(see figure 16). Condensate from this water heater is mildly acidic.

Please note that some local codes require that condensate is treated

by using a pH neutralizing filter prior to disposal.

Caution must be used to ensure that the drain is free and clear of debris

and will not allow backflow through the condensate hose. Consideration

must be given to avoid freezing of the condensate lines which could

result in excessive build up of condensate inside the water heater.

Waterproof heat tape may be required to prevent freezing of the condensate

lines. Please ensure that the outlet of the condensate drain does

not create a slippery condition which could lead to personal injury.

condensatIon warnInG: thIs water heater Is a condensInG

unIt and requIres a draIn to Be located In close

proXIMItY to allow condensate to draIn safelY. the

condensate draIns froM unIt at the eXhaust elBow

located at BottoM of unIt. note: It Is IMportant that the

condensate hose not Be elevated aBove the eXhaust

elBow, see fIGure 16. condensate BuIld-up wIll BlocK the

eXhaust outlet, whIch wIll cause IMproper operatIon.

fIGure 14.