Appendix b: fuse and wire sizing – Xylem IM244R04 SPD Plus Variable Speed Pump Control User Manual
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APPENDIX B: FUSE AND WIRE SIZING
(CONTINUED)
SPD PLUS INPUT WIRE SIZING CHARTS
Maximum Allowable Conductor Length (50˚C Ambient, 5% drop)
Controller
Ratings
Conductor Size for 75˚C Rated Wire
(Lengths in Bold Require 90˚C Rated Wire)
Controller
Input
Motor
HP
Motor
FLA
Input
Cur-
rent
6
4
3
2
1
1/0
2/0
3/0
4/0 250 300 350 400 500 600 750 1000
230V
1Ø Input,
3Ø
Output
20
54
95.4
393
505
648
826
1050 1247 1501 1760 2018 2518 3036 3810
25
68
120.2
501
642
820
978 1179 1385 1591 1989 2398 3015
3997
30
82
144.9
519
668
799
966 1137 1308 1639 1976 2490
3300
230V
3Ø Input,
3Ø
Output
40
96
169.7
558
670
812
958 1106 1389 1675 2116
2804
50
116
205.0
655 776 899 1135 1368 1736
2300
60
130
229.8
792 1002 1208 1538
2038
460V
40
53
54.1
816 1043 1331
1690
2146 2723 3447
50
70
71.4
765
984
1256
1601 2040 2588 3277 3882
60
80
81.6
846
1084 1386 1772 2251 2855 3385
75
96
98.0
881
1133 1456 1855 2359 2802 3374 3957
100
127
129.6
1363 1745 2083 2514 2955 3398
575V
40
43
43.8
784 1286 1636
2080
2634
3337
50
54
55.3
995 1273 1625
2064
2621 3327
60
64
65.7
1052 1349
1719
2187 2783
3528
75
76
77.6
1121 1434
1832 2338 2969
3763
100
101
103.1
1335 1719 2193 2792 3320
WIRE SIZING
The tables below show the maximum recommended
cable lengths for each model. Note that the tables
show the cable length which will produce a 5%
voltage drop on the cable. The recommended total
voltage drop across all system cables is 5%. Because
of this the lengths given in the table must be adjusted
so the total voltage drop does not exceed 5%. For
example, if the input wire sizing chart gives the
maximum length of 400' and only 100' is used then
only 25% of the total voltage drop (1.25% drop) is
used. The maximum output cable length must then
be adjusted to 75% of its value so that the maximum
voltage drop of 5% is not exceeded.