Derale Performance Direct Fit Jeep Wrangler Remote Transmission Cooler Kit - Manual (Page 4)

Engine
Radiator
Remove Factory
Transmission Return Hose
Fan Shroud
Pulley
Engine
Radiator Cooler Feed Hose
Cooler Return Hose Assembly
Fan Shroud
Pulley
Plastic Hose Connector
VEHICLE INSTALLATION (Continued)
COOLER HOSE INSTALLATION
1. Identify the Cooler Feed Hose and the Cooler Return Hose
Assembly. Both hoses have one end with a 90 degree fitting.
2. Take the Cooler Feed Hose and install the 90 degree fitting
onto the Inlet Port of the Cooler Assembly. See Diagram #8
3. Take the Cooler Return Hose and install the 90 degree fitting
onto the Outlet Port of the Cooler Assembly. See Diagram #8
4. Route both hoses together and along the inner frame rail of
the vehicle. See Diagram #8
5. Identify the following hardware, Plastic Mounting Rods, Plastic
Retainer Clips, Double Hose Support, 1 x 1 Foam Pads and
6” Zip Ties.
6. Using Diagram #9 as a reference, Insert a 1 x 1 Foam Pad
onto the Plastic Mounting Rod sliding the tip of the rod thru
the factory Fuel/Brake lines.
7. Install another 1 x 1 Foam Pad, Double Hose Support and
finally a Plastic Retainer Clip. See Diagram #9
8. Install the two hoses running along the frame into the Double
Hose Support.
9. Cinch the Plastic Retainer Clip until completely tight slightly
compressing the foam pads.
10. Cut excess mounting rods.
11. Use the 6” Zip Ties to secure hoses in areas making sure
hoses are away from Hot or moving obstructions.
12. Repeat steps 5-10 along the frame rail up to the front of the
vehicle.
13. Route hose up to the bottom of the vehicles radiator.
14. Disconnect the factory rubber transmission return hose from
both ends and remove. One end-radiator fitting, Other end-
Steel Transmission Line. See Diagram #10
15. Install a Hose Clamp supplied onto the Cooler Return Hose
Assembly. Connect the short hose coming off the 180 degree
fitting to the existing transmission line and tighten clamp. See
Diagram #11
16. Install a Hose Clamp supplied onto the Cooler Feed Hose.
Connect the hose onto the existing radiator fitting and tighten
clamp. See Diagram #11
17. Route Cooler Feed Hose to the bottom of the engine fan
shroud and install in plastic hose connector. See Diagram #11
Derale Performance, Los Angeles, CA 800.421.6288 www.derale.com
(Page 4)
Factory Fuel/Brake
Line Brackets
Plastic
Mounting
Rod
Foam Pads
Double Hose
Support
Plastic Retainer
Clips
Frame
Rail
Diagram #9
Diagram #11
Diagram #10
Frame Rail
Cooler
Assembly
Cooler Return
Hose
Cooler Feed
Hose
Factory Fuel
Brake Line
Brackets
Black Wire
Loom
Double Hose
Support
Zip Tie
Outlet Port
Inlet Port
Diagram #8