Banks Power Chevy_GMC Trucks: Duramax LMM (Diesel ’07 - 10 6.6L) Power Systems- PowerPack & Stinger w_EconoMind ('07-09) LMM (PDA) Compatible w_Optional PowerPDA - Manual (Page 20)

20
96507 v.4.0
INSTALL BANkS TECHNI-COOLER
24.
Locate the supplied Banks
Techni-Cooler and transfer both top
and bottom rubber grommets and
corresponding metal sleeve into
position on the Banks charge air
cooler.
25.
Install the Banks CAC into the
vehicle. Align the lower CAC mounting
pegs with the rubber mounts in the
vehicle’s frame. There is a significant
amount of play in the rubber mounts
that can allow them to be aligned with
the CAC as required.
26.
Reinstall the radiator cross brace.
Leave the attachment bolts loose
to aid in aligning the CAC with the
support.
27.
Reinstall the radiator onto CAC.
Secure the radiator to the Banks CAC
with 5 ∕
16
”-18 x 1 1 ∕
8
bolts and large OD
washers supplied in the Banks system.
Tighten to 10-12 ft-lbs.
Note: Install the top two bolts 1st then
install the bottom two bolts. It may
be helpful to use a pry bar or similar
to assist in aligning the screw holes
between the radiator and the Banks
Techni-Cooler.
28.
Install the upper CAC attachment
bolts that were previously removed.
There is enough play in the lower
mounting pads that the CAC can be
positioned to align with the upper
cross brace. Tighten the bolts.
29.
Tighten the 6 radiator-cross brace
bolts to 80 in-lbs. Install the diagonal
fender support brace and tighten the
bolts.
30.
Install the upper fan shroud.
The push-in retainers that secure the
upper shroud to the lower shroud are
secured by inserting the retainer with
the center pin pulled out. Once the
retainer is inserted, press the center
pin down to secure the retainer. Install
the stock upper fan shroud bolts and
tighten to 80 in-lbs.
Note: Check that the engine-cooling
fan can freely spin without contacting
the lower fan shroud. If the fan
contacts the shroud, the shroud must
be realigned with the radiator.
31.
Install the transmission control
module to the upper fan shroud.
32.
Install the a/c condenser and
tighten it’s upper mounting bolts to 80
in-lbs.
33.
Install the latch support. Tighten
it’s six attachment bolts to 80 in-lbs.
34.
Install the hood latch. Position it
so that it aligns with the marks that
were made on the latch support prior
to it’s removal. Tighten it’s bolts to 80
in-lbs.
35.
Install the driver and passenger
side plastic headlamp support
structures. Tighten the screws to 80
in-lbs.
36.
Install the light bulbs into the
park/turn signal lamp assemblies.
These are held in place by turning
them clockwise. Install the park/turn
signal lamp assembly onto the vehicle
for both the driver and passenger side.
37.
Install the electrical connectors
to the headlamp assembly. Install the
headlamp assemblies and secure them
with their retaining pins.