Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Tuner- Bullet Diesel Tuner '03-07 235, 250, 305, 325 HP Dodge 5.9L Cummins (24-valve) Trucks User Manual
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96581 v.7.0
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tuner wire harness and connect it to
the mini-fuse blade tap. Replace the
fuse cover and make sure not to pinch
the RED power wire.
Note: Make sure the inline fuse holder
is routed outside the factory fuse box.
13.
In the engine compartment, locate
the BLAcK Ground wire with the ring
terminal on the Banks Bullet Diesel
Tuner wire harness. Install this ring
terminal onto the fender ground stud,
over the ring terminals already there,
and re-install the nut. See Figure 13.
14.
Route the six-pin connector from
the Banks Bullet harness, the ten-pin
connector from the power harness, and
the two-pin connector from the EGT
thermocouple leadwire (if so equipped)
to the back of the Banks Bullet diesel
tuner and plug them in, making sure
that the locking connector catches
engage fully.
15.
If using a diesel tuner mounting
method other than the supplied
bracket, complete the mount
installation per the supplied directions.
Double-check all wire harness routing
for proper clearance around moving
and sharp objects as well as heat
sources, then use the supplied nylon
tie straps to secure the wire harnesses
safely away from any control linkages
and the operator’s feet underneath the
dashboard.
16.
Re-attach any previously removed
interior trim panels, re-connect the
negative battery cables and lower the
vehicle. Start the vehicle, checking for
normal engine operation and listening
carefully for exhaust leaks and rattles.
Re-torque any exhaust manifold
fasteners as needed.
Note: As a precautionary check, go
over the entire installation to ensure
that all clamps are tight, wiring
and hoses are properly routed, and
connections are correct and tight.
Make sure that the Banks Bullet wire
harness is not lying in the way of the
brake and gas pedals, or any moving
parts.
-EnD, SECTIon 2-