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Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Tuner- Bullet Diesel Tuner '03-07 235, 250, 305, 325 HP Dodge 5.9L Cummins (24-valve) Trucks User Manual

Page 19

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96581 v.7.0

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tuner wire harness and connect it to

the mini-fuse blade tap. Replace the

fuse cover and make sure not to pinch

the RED power wire.
Note: Make sure the inline fuse holder

is routed outside the factory fuse box.

13.

In the engine compartment, locate

the BLAcK Ground wire with the ring

terminal on the Banks Bullet Diesel

Tuner wire harness. Install this ring

terminal onto the fender ground stud,

over the ring terminals already there,

and re-install the nut. See Figure 13.

14.

Route the six-pin connector from

the Banks Bullet harness, the ten-pin

connector from the power harness, and

the two-pin connector from the EGT

thermocouple leadwire (if so equipped)

to the back of the Banks Bullet diesel

tuner and plug them in, making sure

that the locking connector catches

engage fully.

15.

If using a diesel tuner mounting

method other than the supplied

bracket, complete the mount

installation per the supplied directions.

Double-check all wire harness routing

for proper clearance around moving

and sharp objects as well as heat

sources, then use the supplied nylon

tie straps to secure the wire harnesses

safely away from any control linkages

and the operator’s feet underneath the

dashboard.

16.

Re-attach any previously removed

interior trim panels, re-connect the

negative battery cables and lower the

vehicle. Start the vehicle, checking for

normal engine operation and listening

carefully for exhaust leaks and rattles.

Re-torque any exhaust manifold

fasteners as needed.
Note: As a precautionary check, go

over the entire installation to ensure

that all clamps are tight, wiring

and hoses are properly routed, and

connections are correct and tight.

Make sure that the Banks Bullet wire

harness is not lying in the way of the

brake and gas pedals, or any moving

parts.

-EnD, SECTIon 2-