Banks Power Cummins Motorhomes: (Diesel ’03 - 07 ISB-CR 5.9L) Tuner- EconoMind Diesel Tuner, Class-A w_Allison 3000MH '03-07 Compatible with Optional PowerPDA & Dynafact Gauges - Manual (Page 4)

4
96420 v.5.0
Tools Required:
•
1 ⁄
4
” or 3 ⁄
8
” drive ratchets with inch
and metric sockets
• Inch and metric combination
wrenches
• Pliers
• Wire cutters
• Wire strippers
• Drill motor
•
1 ⁄
8
” Unibit, 3 ⁄
8
” Unibit, 1 ⁄
8
”, 3 ⁄
16
”, 7 ⁄
16
”
drill bits
• Tap handle
• 1 ⁄
4
“ NPT tap
• Foot-pound torque wrenches
• Penetrating oil or light
lubricant spray
• Heat gun
This product is only for
motorhomes with 5.9L
Cummins ISB engines and
Allison 6-speed 3000MH
transmissions.
There is a tag affixed to the
transmission, on the driver’s
side. This will help you
determine if you have the correct
transmission.
Table of Contents
Introduction. . . . . . . . . . . . . . . . . . . . 5
Bill of Materials. . . . . . . . . . . . . . . . . 6
Section 1 . . . . . . . . . . . . . . . . . . . . . . 8
General Assembly
Section 2 . . . . . . . . . . . . . . . . . . . . . 10
Motorhome General Assembly
Section 3 . . . . . . . . . . . . . . . . . . . . . 16
Thermocouple Installation
Section 4 . . . . . . . . . . . . . . . . . . . . . 19
Installation of Wiring Harness,
connections and EconoMind Tuner
Section 5 . . . . . . . . . . . . . . . . . . . . . 23
Installation of Diagnostic Port Harness
Section 6 . . . . . . . . . . . . . . . . . . . . . 24
Installation of EconoMind Tuner
without PowerPDA or DynaFact
Gauges
Section 7 . . . . . . . . . . . . . . . . . . . . . 25
Installation of EconoMind Tuner with
DynaFact Gauges
Section 8 . . . . . . . . . . . . . . . . . . . . . 27
Installation of EconoMind Tuner with
PowerPDA
Section 9 . . . . . . . . . . . . . . . . . . . . . 28
Mounting the Docking Station and
connecting the Banks PowerPDA
Section 10 . . . . . . . . . . . . . . . . . . . . 30
Transmission Learning Procedures
Section 11 . . . . . . . . . . . . . . . . . . . . 31
checking Engine Performance
Section 12 . . . . . . . . . . . . . . . . . . . . 32
Troubleshooting with EconoMind
Tuner’s LEDs
Section 13 . . . . . . . . . . . . . . . . . . . . 34
Troubleshooting EconoMind Tuner
with PowerPDA
Section 14 . . . . . . . . . . . . . . . . . . . . 35
Removal of the EconoMind Tuner