Measurement error during filling – VEGA VEGAPULS SR 68 Modbus and Levelmaster protocol User Manual
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8 Diagnosis, Asset Management and service
VEGAPULS SR 68 • Modbus and Levelmaster protocol
41371-EN-130624
Measurement error with constant level
Fault description
Error pattern
Cause
Rectification
1. Measured value
shows a too low or too
high level
Level
time
0
– Min./max. adjustment not
correct
– Adapt min./max. adjustment
– Wrong linearization curve
– Adapt linearization curve
2. Measured value
jumps towards 100 %
Level
time
0
– Due to the process, the ampli-
tude of the product echo sinks
– A false signal suppression was
not carried out
– Carry out a false signal sup-
pression
– Amplitude or position of a
false echo has changed (e.g.
condensation, buildup); false
signal suppression no longer
matches
– Determine the reason for the
changed false echoes, carry
out false signal suppression,
e.g. with condensation
Measurement error during filling
Fault description
Error pattern
Cause
Rectification
3. Measured value
jumps towards 0 %
during filling
Level
time
0
– Amplitude of a multiple echo
(vessel top - product surface) is
larger than the level echo
– Check parameter "Application",
especially vessel top, product
type, dished end, high dielectric
figure, adapt if necessary
– The level echo cannot be distin-
guished from the false echo at
a false echo position (jumps to
multiple echo)
– Remove/reduce false echo:
minimize interfering installa-
tions by changing the polariza-
tion direction
– Chose a more suitable installa-
tion position
– Transverse reflection from an
extraction funnel, amplitude of
the transverse reflection larger
than the level echo
– Direct sensor to the opposite
funnel wall, avoid crossing with
the filling stream
4. Measured val-
ue fluctuates around
10 … 20 %
Level
time
0
– Various echoes from an uneven
product surface, e.g. a material
cone
– Check parameter "Medium
type" and adapt, if necessary
– Optimize installation position
and sensor orientation
– Reflections from the product
surface via the vessel wall
(deflection)
– Select a more suitable installa-
tion position, optimize sensor
orientation, e.g. with a swivel-
ling holder
5. Measured value
jumps sporadically to
100 % during filling
Level
time
0
– Changing condensation or con-
tamination on the antenna
– Carry out a false signal sup-
pression or increase false
signal suppression with con-
densation/contamination in the
close range by editing
– With bulk solids use radar sen-
sor with purging air connection
or flexible antenna cover