High Lifter Outlaw Super Duty Extreme Clutch Kit for Arctic Cat 650 H1 (06-08) - Manual

8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪ Fax (218) 829-1685
ARCTIC CAT SUPER DUTY EXTREME KIT INSTRUCTIONS
Model: 650 H1 4x4 2006-2008 (29.5” TIRES) Part #: HLCKA650H1-SX
Kits designed for Stock motor and stock exhaust at 0-3000 feet elevation.
ATV’s can be dangerous. EPI has no control over the use of any part. EPI expects the customer to exercise good
judgment as to the proper selection, installation, use and maintenance of any part. EPI assumes no responsibility for
damage or injury of any kind because of misuse, improper installation and improper application of any parts in any way
by any person. Contact your local dealer to schedule installation of this clutch kit if you are not a qualified ATV
mechanic.
This product is NOT to be installed on any ATV that will be used by any person under the age of 16.
TOOLS NEEDED TO INSTALL CLUTCH KIT
- Set of metric sockets
- Phillips and flat tip screwdrivers
- #25, #30 Torx
- Snap ring pliers
- Torque wrench
- Spring tool or needle nose pliers
- Clutch compression tool (EPI part # CCT510)
- 1/2 impact wrench
- 2-3 quarts of Arctic Cat Motor Oil
GASKETS NEEDED TO INSTALL CLUTCH KIT
- Order gaskets from your local dealer before you install clutch kit.
- Internal Clutch Housing Gasket - part #0830-116
Engagement
1,800 RPMs
1. Remove the key from the ignition switch. Remove clutch housing cover and gasket. Note the length of the bolts
and their location.
2. Once the clutch cover has been removed you should be able to see the both clutches.
3. Remove the large nut and washer that holds the primary clutch (front clutch) on. Once the nut has been removed
pull the clutch off of the machine and place on a flat clean surface. Carefully slide the inside plate up and out of the
clutch. This should reveal eight clutch rollers.
4. Remove every other of the stock rollers (total of four) and set them to the side. Press in the new weights, supplied
in the kit into the new roller housings supplied in the kit and place the roller back in the clutch. The weights can
only be pushed into the housings one direction, make sure you are pushing it out the right way or damage can
occur. Repeat this step for the remaining rollers. NOTE: Your kit uses two different weights, four EPI and
four OEM Arctic Cat weights, be sure to place them directly across from each other (or every other one).
This keeps the clutch in balance. Make sure you have all eight of the rollers in the proper place and position.
Install the inside plate making sure all the rollers are in the proper location. Put the rubber o-ring and the thin cover
plate back on the clutch. Place clutch out of the way and start working on the secondary clutch.
5. Remove the large nut and washer that holds the secondary clutch on. Remove the clutch and the belt from the
machine. Using a compression tool (EPI part # CCT510) carefully compress the spring enough to take the pressure
off the snap ring. Remove the snap ring and slowly release the pressure off the spring. Remove the spring.
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