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High Lifter Lift Kit for Polaris Sportsman 700 (02-06) User Manual

Page 4

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7) Install the top of bracket “F” on the outside bolt of bracket “C” (bracket on top of shock), and attach the

bottom of bracket “F” to the vertical frame support. Temporarily tighten bracket “C” with the bottom
bracket pushed up as far as possible. Using the bottom hole of bracket “F” as a guide, mark the hole
location with a punch and drill a 3/8” hole from the front of the ATV to the back through the bracket and
frame. (See Diagram and *Note).

8) Install bracket “G” on top of rear muffler mount. Install 5/16” x ¾” Washer on top of “G” next to rubber

grommet. Insert new 5/16” x 2 ½” Bolt through assembly. Make sure muffler and exhaust are in line before
tightening both muffler bolts. The front muffler bolt will be near the edge of the factory bracket.

9) Install bracket “E” on the torsion bar and axle using the factory bolts. This bracket is just like the factory

bracket except it is slightly larger.

10) Repeat this process on the other side.
11) Tighten all bolts to manufacturer’s torque specifications. Install the wheels, torque wheel lug nuts to

manufacturer’s specifications, lower and remove jack. Check for clearance problems or misalignment.

12) Re-torque lug nuts after the first ride.

Note:
These are illustrations showing where the strut needs to be
altered.