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Spring assembly, Spring attachment, Counterbalance cables – Wayne-Dalton 8300 User Manual

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Please Do not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the find a Dealer section online at www.wayne-dalton.com

Center bearing

bracket

(1) 5/16” X 2” or (1) 5/16” x 1-5/8”

Tamper-resistant lag screw

(2) 5/16” x 1-5/8”

Lag screws

Vertical line

Mounting surface

Horizontal line

spring Assembly

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Tools: Step Ladder

IMPORTANT: RIGHT AnD LEfT HAnD IS ALWAYS DETERMInED fROM InSIDE THE BuILDInG

LOOKInG OuT.
NOTE: Identify the springs provided as either right hand wound (red winding cone), which

goes on the LEfT HAnD SIDE or left hand wound (black winding cone), which goes on the

RIGHT HAnD SIDE.
facing the inside of the door, lay the torsion tube on the floor. Lay the spring with the black

winding cone and the black cable drum at the right end of the tube. Lay the spring with the

red winding cone and the red cable drum at the left end of the tube.
NOTE: The set screws used on all torsion winding cones and cable drums are now colored

red. DO nOT identify right and left hand by the set screw color.
Slide the center bearing bracket onto the torsion tube followed by the springs and cable

drums. The center bearing bracket, springs, and cable drums must be positioned as shown.

With assistance, pick up the torsion assembly and slide one end of the torsion tube through

one end bearing bracket and the other end of the torsion tube through the other end bearing

bracket. Position the torsion tube so that equal amounts of the tube extend from each end

bearing bracket.

Torsion tube

Center bearing bracket

Right hand wound,

red winding cone

(left hand side)

Left hand wound,

black winding cone

(right hand side)

Right hand cable

drum, black

Left hand cable

drum, red

End bearing bracket

End bearing bracket

Equal spacing

spring Attachment

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Tools: Step Ladder, Ratchet Wrench, 9/16” Socket, 9/16” Wrench

Align the stationary spring cone(s) at the end of the spring(s) with the holes in the center

bearing bracket. Secure the spring(s) to the center bearing bracket with (2) 3/8”-16 x 1-1/2”

hex head bolts and (2) 3/8”-16 nuts.
IMPORTANT: THE SPRInG WARnInG TAG(S) SuPPLIED MuST BE SECuRELY ATTACHED

TO THE STATIOnARY SPRInG COnE(S) In PLAIn VIEW. SHOuLD A REPLACEMEnT SPRInG

WARnInG TAG BE REquIRED, COnTACT WAYnE-DALTOn CORP. fOR fREE REPLACEMEnTS.

Center bearing bracket

Stationary spring cone

(2) 3/8”-16 x 1-1/2”

Hex head bolts

(2) 3/8”-16 Nuts

Counterbalance Cables

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Tools: Step Ladder, Locking Pliers, 3/8” Wrench

Thread the counterbalance cable around the back side of the left cable drum and verify that

there are no cable obstructions. Hook the cable into the drum. Slide the left hand cable drum

against the left hand end bearing bracket and tighten the set screws in the drum to 14-15 ft.

lbs. of torque (once set screws contact the tube, tighten screws one full turn). Rotate the left

hand drum and torsion tube until cable is taut. Attach locking pliers to torsion tube and brace

locking pliers against jamb to keep cable taut.
Repeat for right hand side.
IMPORTANT: InSPECT EACH CABLE, MAKInG SuRE THEY ARE SEATED PROPERLY On THE

CABLE DRuMS AnD THAT HAVE EquAL CABLE TEnSIOn.

Left cable drum

Counterbalance cable hooked in cable drum

Left cable drum

Counterbalance cable

Locking pliers

Set screws

Jamb

Left end

bearing bracket

Torsion tube

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