Weil-McLain GOLD CGI-4E - Manual (Page 57)

Part Number 550-110-711/1108
57
GOLD CGi-4E Gas-Fired Water Boiler — Boiler Manual
Troubleshooting — control module lights
(cont.)
11c
CHART 7 — Insufficient heat or no heat to system (POWER light on steady)
Electrical shock hazard — Wherever you see TURN OFF POWER, follow the instructions. Failure to follow
instructions could result in severe personal injury, death or substantial property damage.
• Replace rollout switch.
• Boiler is in standby.
• Set thermostat to call for
heat and recheck
operation.
• Verify Sequence of
operation, Figure 30,
page 39.
Replace control module.
Retest.
•
• Also check setting on limit switch (should
be above 140°F.).
• Has it been at least 5 minutes since setting thermostat to
call for heat? If not, wait 5 minutes. Is system heating?
• Is thermostat set to call for heat? Remove thermostat
wires at boiler and check continuity across the two wires.
If circuit isn't closed, check external thermostat (zone
valve, relay, etc.) wiring. Correct problems and retry.
• Reconnect external thermostat wiring at boiler.
Is thermostat circuit closed (continuity across wires)?
• If you have sufficient heat — boiler should be in normal
operating sequence. (See normal sequence of operation,
Figure 30 .)
• If you have less than sufficient heat —
Is vent piping free of blockage?
No Yes
• Correct conditions and
recheck operation.
• See Figure 30, page 39
for normal sequence of
operation.
• Check heat loss calculation
versus boiler size.
• Clock gas input.
• Replace control
module.
• Retest.
• Repair/replace
circulator. Retest.
• Repair/replace
wiring. Retest.
• Remove CIRCULATOR harness plug from
CIRCULATOR plug receptacle (Figure 38, Item
7, page 50). Check with voltmeter across pins of
control module receptacle.
Does voltmeter show 120 VAC across pins?
No Yes
Is boiler System circulator operating?
• Wait 5 minutes.
Is FLAME light on?
No Yes
• Wait for boiler water to cool to temperature 20 to 30 °F
lower than temperature set on limit switch.
Are limit switch contacts closed?
Is LIMIT light on?
No Yes
Are all red lights off?
No Yes
Wait 30 seconds.
Are all red lights off?
No Yes
• Replace control module.
• Retest.
• Check limit switch
contacts with continuity
checker.
Are limit switch contacts
closed?
No Yes
No Yes
No Yes
• Replace
limit switch.
• Retest.
No Yes
Check rollout switch
continuity — is switch
closed?
No Yes
• Check any other
limit controls wired
into the limit
circuit. If all are
OK, then replace
control module.
• Retest.
If rollout thermal fuse element has
opened, determine cause and
correct condition. Failure to do so
will cause severe personal injury,
death or substantial property
damage.
No Yes
Is manifold pressure:
3.50" w.c. on natural gas?
10.0" w.c. on propane?
• Replace timer relay.