Wayne-Dalton LIGHT COMMERCIAL DOOR 6100 - Manual (Page 17)

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
Tools Needed:
Tools Needed:
iNST
alla
Tio
N
Slide the nylon center bushing into the stationary
spring cone at the end of the spring and align the
stationary spring cone(s) with the holes in the center
bearing bracket. Secure the spring(s) to the center
bearing bracket with (2) 3/8”-16 x 1-1/2” hex head
bolts and 3/8”-16 nuts.
imPoRTaNT: SPRINGS UNDER TENSION CAN bE
DANGEROUS.
imPoRTaNT: ThE SPRING WARNING TAG(S)
SUPPLIED MUST bE SECURELY ATTAChED TO ThE
STATIONARY SPRING CONE IN PLAIN VIEW. ShOULD A
REPLACEMENT SPRING WARNING TAG bE REqUIRED,
CONTACT WAYNE-DALTON CORP. FOR FREE
REPLACEMENTS.
Nylon center bushing
Step Ladder
9/16” Socket
Ratchet Wrench
9/16” Wrench
Step Ladder
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counterbalance cables
Vice Grips
3/8” Wrench
Step Ladder
Thread the counterbalance cables around the back
side of the left cable drum and verify that there is no
cable obstructions. hook the cables into the drums.
Slide the left hand cable drum against the left hand
End bearing bracket and tighten the set screws in
the drum to 14-15 ft. Lbs. of torque (Once set
screws contact the tube, tighten screws one full
turn). Rotate the left hand drum and torsion tube
until cable is taut. Attach vice grips to torsion tube
and brace vice grips against jamb to keep cable taut.
Slide the right hand cable drum against the right
hand end bearing bracket and rotate drum until
cable is taunt. Tighten set screws in right hand cable
drum to 14-15 ft. Lbs. of torque (Once set screws
contact the tube, tighten screws one full turn).
imPoRTaNT: ChECk EACh CAbLE, MAkING SURE
bOTh ARE SEATED PROPERLY ON ThE CAbLE
DRUMS AND hAVE EqUAL CAbLE TENSION.
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Left end bearing
bracket
Cable in
position
Set
screws
Vice grips
jamb
Left
cable
drum
Cable hooked in
cable drum
Left cable drum
Cable
Torsion
spring
Torsion spring
Nylon
center
bushing
Center bearing
bracket
Spring
warning
tag
Stationary spring
cone
Stationary spring
cone
Torsion spring
Torsion spring
(1) 3/8”-16 X 1-1/2”
hex head bolt
(1) 3/8”-16 Nut
(1) 3/8”-16 X 1-1/2”
hex head bolt
(1) 3/8”-16
Nut
Center bearing
bracket