Roberts Gorden 10081601NA Rev H 12/11 - Manual (Page 3)

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TABLE OF CONTENTS
SECTION 1: Introduction........................................................ 2
1.1 Safety ........................................................................... 2
1.2 What is ROBERTS GORDON
® ULTRAVAC™?............ 2
1.3 General Requirements ................................................. 2
1.4 CORAYVAC
® Design Requirements............................. 2
1.5 Example Site Layout..................................................... 3
1.6 Check Installation Materials ......................................... 3
1.7 Safety Labels and Their Placement ............................. 3
1.8 Carton Contents ......................................................... 10
1.9 Standard Parts List..................................................... 13
SECTION 2: Specifications .................................................. 16
2.1 ROBERTS GORDON ® ULTRAVAC™ Controller ....... 16
2.2 ULTRAVAC™ BMS Link Controller ............................ 16
2.3 NEMA 4 Enclosure (P/N 10080302) .......................... 16
2.4 Repeater .................................................................... 16
2.5 Temperature Sensors................................................. 16
2.6 Line Reactor 480 V / 4 A Output ................................ 17
2.7 Variable Frequency Drive (VFD) ................................ 19
SECTION 3: Installation........................................................ 21
3.1 Preparation ................................................................ 21
3.2 Positioning the ROBERTS GORDON
® ULTRAVAC™
Controller and Variable Frequency Drive ................... 21
3.3 Cable Requirements: ................................................. 22
3.4 Electrical Installation Requirements of ULTRAVAC™
Controller ................................................................... 22
3.5 Pump Requirements .................................................. 23
3.6 Variable Frequency Drive Requirements.................... 23
3.7 Indoor Sensor Placement .......................................... 24
3.8 Outdoor Sensor Placement ....................................... 24
3.9 Outside Air Supply ..................................................... 24
SECTION 4: Typical External Diagrams .............................. 25
SECTION 5: Communications.............................................. 30
5.1 Dedicated Phone Line for Central Controller Modem 30
5.2 RS-485 Converter for Central Controller.................... 31
5.3 TCP/IP Communication Module ................................ 32
5.4 Direct Connect ........................................................... 33
5.5 Communications Between Multiple ROBERTS
GORDON ® ULTRAVAC™ Controllers........................ 35
SECTION 6: ULTRAVAC™ BMS Link Controller ................. 38
6.1 ULTRAVAC™ BMS Link Controller Overview ............ 38
6.2 ULTRAVAC™ BMS Link Controller Requirements ..... 39
6.3 Technical Data ........................................................... 40
6.4 ULTRAVAC™ BMS Link Controller Programming ...... 40
SECTION 7: Variable Frequency Drive Programming ........ 42
7.1 VFD Parameter Settings For Use With ROBERTS
GORDON ® ULTRAVAC™.......................................... 42
7.2 Altering VFD Parameters............................................ 43
SECTION 8: Commissioning The CORAYVAC ® System .... 44
8.1 Setting The CORAYVAC ® End Burner Vacuum ......... 44
SECTION 9: Troubleshooting .............................................. 48
SECTION 10: Replacement Parts ........................................ 55
10.1 ROBERTS GORDON ® ULTRAVAC™ Controller
Replacement Parts.................................................. 56
10.2 Variable Frequency Drive Replacement Parts ......... 57
10.3 ULTRAVAC™ BMS Link Controller Replacement
Parts ........................................................................ 58
10.4 Repeater Replacement Parts .................................. 59
10.5 Replacement Parts Instructions............................... 60
SECTION 11: The ROBERTS GORDON ® ULTRAVAC™ Limited
Warranty.......................................................... 62
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