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Maintenance, Front gearcase (demand drive) fluid – Polaris Sportsman 800 Big Boss User Manual

Page 79

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MAINTENANCE

Front Gearcase (Demand Drive) Fluid

Always check and change the demand drive fluid at the intervals out-
lined in the Periodic Maintenance Chart beginning on page 67. We rec-
ommend the use of Demand Drive LT Premium Fluid. Use of other
fluids may result in improper operation of components. See page 124 for
the part numbers of Polaris products.

Maintain the fluid level at the bottom of the fill hole threads. See below
for capacity.

The fill plug is located on the right side of the demand drive unit. The
drain plug is located on the bottom right side of the unit.

Fluid Check

1. Position the vehicle on a

level surface. Remove
the fill plug. Check the
fluid level.

2. Add the recommended

fluid as needed to bring
the level to the bottom of
the fill hole threads.

3. Reinstall the fill plug.

Torque to 8-10 ft. lbs.
(11-14 Nm).

Demand Drive Capacities

Demand Drive with ADC

9.3 oz. (275 ml)

Drain Plug

Fill Plug

Fill Level