Polaris Sportsman 800 Big Boss - Manual (Page 73)

70
MAINTENANCE
Periodic Maintenance Chart
X Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
„ Have an authorized Polaris dealer perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
X Engine oil change
100 H 6 M 620 (1000) Perform a break-in oil change
at one month
X Oil filter change
100 H 6 M 620 (1000) Replace with oil change
Q
E
Valve clearance 100 H 12 M 620 (1000) Inspect; adjust
Fuel system 100 H 12 M 620 (1000) Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
X Radiator (if
applicable)
100 H 12 M 620 (1000) Inspect; clean external
surfaces
X Cooling hoses
(if applicable)
100 H 12 M 620 (1000) Inspect for leaks
X Engine mounts
100 H 12 M 620 (1000) Inspect
Exhaust muffler/
pipe 100 H 12 M 620 (1000) Inspect
Q
E
Spark plug 100 H 12 M 620 (1000) Inspect; replace as needed
X Wiring
100 H 12 M 620 (1000) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
Q Clutches (drive
and driven)
100 H 12 M 620 (1000) Inspect; clean; replace worn
parts
Q Shift selector
lubricant
200 H 24 M 1240 (2000) Inspect; replace as needed
Q Brake fluid 200 H 24 M 1240 (2000) Change every two years
Q ADC fluid
(ADC models)
200 H 24 M 1240 (2000) Change every two years
X
Q
E
Fuel filter 200 H 24 M 1240 (2000) Check for leaks around lines.
Replace every 2 years, more
often under
extreme conditions.
Spark arrestor 300 H 36 M 1860 (3000) Clean out
Q Toe adjustment - Inspect periodically; adjust
when parts are replaced
X
Q
Auxiliary brake - Inspect daily; adjust as
needed
Headlight aim - Adjust as needed