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Interior seal, Exterior seal, Exterior finish of existing frame – Pella 80WX0101 User Manual

Page 5

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5

INTERIOR SEAL

CAUTION: Ensure use of low pressure polyurethane window and door insulating foams

and strictly follow the foam manufacturer’s recommendations for application. Use of

high pressure foams or improper application of the foam may cause the window frame

to bow and hinder operation.

A. Insulate between new frame and the existing frame with low

expansion insulating foam. FROM THE EXTERIOR insert the

nozzle of the applicator approximately 1" from the interior stop

and apply a 1" deep bead of foam. This will allow room for the

expansion of the foam and will minimize squeeze out. Follow

foam manufacturer's instructions.
Note: Masking between the window and the existing

interior stop will help alleviate possible squeeze out

of the expandable foam to the interior.

B. Check the window operation by opening and closing

the window. If bowed, remove foam with a serrated

knife, then check operation. If still bowed, adjust shims as

needed, then insulate as instructed in previous step.

C. Inspect the interior and carefully trim all excess foam sealant if needed.

6

EXTERIOR SEAL

A. Insert backer rod into the space around the window

at the head and jambs. This should provide at least

3/8" clearance between the backer rod and the

exterior face of the window.
Note: Backer rod adds shape and depth for the

sealant line.

B. Place a bead of sealant at the jambs and head

between the existing window frame and the

replacement window frame.
Caution: DO NOT seal the bottom exterior

to allow for incidental water to weep.

C. Shape, tool, and clean excess sealant. When

finished, the sealant should be the shape of an

hourglass.
Note: This method creates a more flexible sealant

line capable of expanding and contracting.

EXTERIOR

6A

6B

EXTERIOR

5A

The exposed wood on the exterior stop needs to be covered/

protected. There are many ways to accomplish this, and each case

can be unique.

EXTERIOR FINISH OF EXISTING FRAME

EXTERIOR OF WINDOW

WITH FRAME EXPANDER

A few possibilities include:

a) Covering the existing trim with aluminum coil wrap/

frame expander.

b) Sanding, priming and painting to match existing trim.
c) Covering the exposed wood with a high quality exterior

grade sealant.

Note: The contractor/installer will determine how to

finish the exterior.