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Pella Replacement Window 80YV0102 User Manual

Pella For Home

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These instructions were tested and developed for replacing windows in wood-frame wall

construction systems designed to manage moisture. This method of installation involves removing

the sash, frame stops and frame hardware from the existing window. The original window frame

will remain in place. If the existing window frame shows signs of water infiltration or is damaged

beyond repair, this method should not be followed and the entire existing window should

be removed. Installation recommendations for other types of wall construction, wall systems,

conditions, multiple windows or bow/bay windows, may be obtained from Pella Corporation or a

local Pella retailer. Building designs, construction methods, building materials, and site conditions

unique to your project may require an installation method different from these instructions and

additional care on your part. Determining the appropriate installation method is the responsibility

of you, your architect, or other construction professional.

CAUTION: Many windows in older homes are painted with lead-based paint. Removal of old

windows may disturb this paint. Proper precautions must be taken to minimize exposure to dust

and debris. Consult state or local authorities for more information.

EXTERIOR

REPLACEMENT WINDOW

INSTALLED

EXTERIOR

INSERT REPLACEMENT

WINDOW

EXISTING WINDOW

EXTERIOR

REMOVE EXISTING

SASH and STOPS

EXTERIOR

Always read the Vinyl Window and Door Limited Warranty before purchasing or installing
Vinyl Windows and Doors manufactured by Pella Corporation. By installing this product,

you are acknowledging that this Limited Warranty is part of the terms of the sale. Failure to comply with all
Pella installation and maintenance instructions may void your Pella product warranty. See Limited Warranty for
complete details at http://warranty.pella.com.

Part Number: 80YV0102

© 2009 Pella Corporation

WINDOW REPLACEMENT INSTRUCTIONS FOR
SINGLE-HUNG, DOUBLE-HUNG, CASEMENT, AWNING
INTO EXISTING CASEMENT FRAME USING FRAME SCREWS

YOU WILL NEED TO SUPPLY:

• Cedar or Impervious shims/spacers (12 to 20)
• Closed cell foam backer rod/sealant backer
(12 to 30 ft.)
• Pella

®

SmartFlash

foil backed butyl window

and door flashing tape or equivalent

• Pella Window and Door Installation Sealant or

equivalent high quality, multi-purpose sealant

(1 tube per window)
• Low expansion, low pressure polyurethane

insulating window and door foam sealant.
DO NOT use high pressure or latex foams

• #8 x 2-1/2" Wood screws

(6 to 10 per window)

TOOLS REQUIRED:

• Tape measure
• Level
• Sealant gun
• Prybar
• Utility knife
• Putty knife
• Hammer
• Screwdrivers (Flat & Phillips)
• Adjustable pliers
• Side cutter
• Roto-tool, reciprocating saw
• Wood chisel
• 1/8" drill bit
• Drill

Installation will require two or more persons

for safety reasons.

SEALANT

SEALANT