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Operation, Carburetion, Warning – Polaris 600RR User Manual

Page 59: Caution, Jetting guidelines

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OPERATION

Carburetion

Proper carburetor adjustment is critical. A lean mixture (too much air,

too little fuel) may result in piston burning, bearing failure, or

complete engine failure. A rich mixture (too much fuel, too little air)

may foul plugs and cause generally poor engine performance.
A lean mixture may be caused by things like fuel line restrictions,

foreign matter in the carburetor or clogged fuel filters. A rich mixture

may be caused by snow build-up on the pre-filter in the air intake

system. Either condition may be caused by improper carburetor

adjustment.

WARNING

Improper carburetor adjustments may result in operator safety hazards as

well as serious engine damage. Always have your Polaris dealer perform

any carburetor adjustments.

Jetting Guidelines

Changes in altitude and temperature affect air density, which is the

amount of oxygen available for combustion. In low elevations and

cold temperatures, the air has more oxygen. In higher elevations and

higher temperatures, the air is less dense.
Carburetors on most Polaris models are calibrated for an altitude of

0-2000 ft. (0-600 meters) and ambient temperatures between -10 to +10

F (-23 to -12 C). All carburetors must be re-calibrated if operated

outside this production temperature and/or altitude range. The main jet

installed in production is not correct for all altitudes and/or

temperatures.

CAUTION

A main jet that’s too small will cause a lean operating condition and may

cause serious engine damage. Jet the carburetors carefully for elevation

and temperature according to the jetting charts in your Owner’s Manual

Supplement.

NOTE:

It’s the owner’s responsibility to ensure that the correct jets are

installed in the machine for a geographical area. Be very careful

when jetting down in warm weather. As the weather turns colder it

will be necessary to re-jet upward to prevent engine damage. When

selecting the proper main jet always use the lowest elevation and

temperature that is likely to be encountered.

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