Schumacher Automatic PSW-70300A - Manual (Page 6)

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Item PARTS TOOLS NEEDED
1
2
3
4
5
6
7
8
9
10
11
12
(2) axle brackets
(1) axle with pin holes
(2) wheels
(2) 10-32, thread cutting screws
(2) ¼-20, thread cutting screws
(1) foot
(2) axle caps
(2) hairpin cotter
(4) 8-18 sheet metal screws
(1) handle
(1) fiberglass clamp rod
(1) foam handle grip
3/8" wrench (for mounting foot)
5/16" wrench (for mounting wheels)
1/4" wrench (for mounting handle)
hammer
screwdriver (flat blade)
screwdriver (Phillips)
Carefully lay the charger on its front to prepare for assembly. 1.
Assemble the foot (Item 6) using two ¼-20 screws (Item 5) and tighten securely. 2.
Attach the two axle brackets (Item 1) using one 10-32 screw (Item 4) in each. The 3.
brackets should have one end hooked into the slot in the charger base. Be careful
not to drop the brackets inside of the charger case. Do not completely tighten the
screws (Item 4) at this time.
Slide the axle (Item 2) into the brackets (Item 1) until centered on the charger. 4.
Slide one wheel (Item 3) onto the axle with the recessed hub facing out as shown. 5.
Insert the pin (Item 8) through the axle hole. 6.
Repeat this process for the other wheel and when both wheels have been pinned to 7.
the axle, finish tightening the two axle bracket screws (Item 4).
Snap the axle caps (Item 7) onto each wheel to cover the pin and axle. 8.
Lift the charger upright so that it rests on the wheels and foot. 9.
Remove the two top side screws (Item 9) from each side of the charger. 10.
Verify that the foam handle grip (Item 12) is on the handle assembly (Item 10). Install 11.
if needed.
Insert the fiberglass clamp rod (Item 11) into the pierced holes on the inside of the 12.
handle (Item 10).
Align the handle assembly (Item 10) with charger and reinstall the side screws (Item 13.
9). Do not over tighten.
The charger assembly is now complete. The battery clips can be clamped to the 14.
fiberglass rod (Item 11) for convenient storage.
Do not attach the clips to the foam area of the handle; this will damage the foam grip. 15.
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