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Southbend Turn-nado Gearhead Lathe w/ Dro 21" x 60" sb1046pf User Manual

Page 3

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Table of Contents

INTRODUCTION ....................................................3

About This Machine .............................................3

Foreword

.............................................................3

Capabilities

.........................................................3

Features

..............................................................3

General Identification ..........................................4
Controls & Components.......................................5

Master Power Switch

...........................................5

Headstock

...........................................................5

Control Panel

......................................................6

Carriage

..............................................................6

Carriage Feed Clutch Knob

..................................7

Tailstock

.............................................................7

Safety Foot Brake

................................................8

SB1046PF, SB1047PF, SB1048PF

.......................9

Product Specifications .......................................13

SB1056F, SB1057F, SB1058F

............................13

SAFETY ................................................................17

Understanding Risks of Machinery ..................17
Basic Machine Safety ........................................17
Additional Metal Lathe Safety ..........................19
Additional Chuck Safety....................................20

PREPARATION ....................................................21

Preparation Overview ........................................21
Things You'll Need .............................................21
Power Supply Requirements .............................22

Availability

........................................................22

Full-Load Current Rating

..................................22

Circuit Requirements

.........................................22

Grounding Requirements

...................................23

Unpacking ..........................................................24
Inventory ............................................................24
Cleaning & Protecting .......................................25

Physical Environment

........................................26

Electrical Installation

........................................26

Lighting

............................................................26

Weight Load

......................................................26

Space Allocation

................................................26

Lifting & Moving ................................................27
Leveling & Mounting .........................................28

Leveling

............................................................28

Bolting to Concrete Floors

..................................29

Assembly ............................................................29
Lubricating Lathe ..............................................30
Adding Coolant ..................................................30

Power Connection ..............................................30
Test Run .............................................................32
Spindle Break-In ................................................35
Recommended Adjustments ..............................35

OPERATION ........................................................36

Operation Overview ...........................................36
Chuck & Faceplate Mounting ...........................37
Installation & Removal Devices ........................37
Chuck Installation .............................................38

Registration Marks

............................................39

Chuck Removal ..................................................39
Scroll Chuck Clamping ......................................40
4-Jaw Chuck .......................................................40

Mounting Workpiece

..........................................40

Faceplate ............................................................41
Tailstock .............................................................42

Positioning Tailstock

.........................................42

Using Quill

........................................................42

Installing Tooling

..............................................43

Removing Tooling

..............................................44

Offsetting Tailstock

...........................................44

Aligning Tailstock to Spindle Centerline

............45

Centers ...............................................................46

Dead Centers

.....................................................46

Live Centers

......................................................47

Mounting Dead Center in Spindle

......................47

Removing Center from Spindle

...........................47

Mounting Center in Tailstock

.............................47

Removing Center from Tailstock

........................48

Mounting Workpiece Between Centers

...............48

Steady Rest ........................................................49
Follow Rest .........................................................50
Carriage & Compound Rest Locks ....................50
Compound Rest ..................................................50
Four-Way Tool Post ...........................................51

Installing Tool

...................................................51

Aligning Cutting Tool with Spindle Centerline

...51

Micrometer Stop.................................................52
Manual Feed ......................................................53

Carriage Handwheel

..........................................53

Cross Slide Handwheel

......................................53

Compound Rest Handwheel

...............................53

Spindle Speed .....................................................53

Determining Spindle Speed

................................53

Setting Spindle Speed

........................................54