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Spin test, Motor brush replacement – Graco 190ES 309063F User Manual

Page 12

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12

309063

Spin Test

Setup

Electric Shock Hazard; page 6.

To check armature, motor winding and brush electrical

continuity:

1.

Relieve pressure; page 6.

2. Remove drive housing; page 24.

3. Fig. 7. Remove pressure control cover (39). Dis-

connect red and black motor leads from control

board.

4. Fig. 8. Remove motor shroud (74).

Armature Short Circuit Test

Quickly turn motor fan by hand. If no electrical shorts,

motor coasts two or three revolutions before complete

stop. If motor does not spin freely, armature is

shorted. Replace motor; page 25.

Armature, Brushes, and Motor Wiring Open

Circuit Test (Continuity)

1. Connect red and black motor leads together with

test lead. Turn motor fan by hand at about two

revolutions per second.

2. If uneven or no resistance, check for: broken brush

springs, brush leads, motor leads; loose brush

terminal screws, motor lead terminals; worn

brushes. Repair as needed; page 12.

3. If still uneven or no resistance, replace motor;

page 25.

9578A

Fig. 7

F

G

39

Motor Brush Replacement

Motor Brush Removal

Replace brushes worn to less than 1/4 in. (6 mm).

Check both sides. See Parts List 309064 for correct

brush kit for your series of sprayer.

1. Read General Repair Information; page 7.

2.

Relieve pressure; page 6.

3. Fig. 8. Remove four screws (18) and motor

shroud (74).

4. Pry off two brush caps (A). Tag locations of red (+)

and black (--) motor leads. Cut tie wrap.

5. Fig. 5. Remove screw (C) and discard brush (B)

for motor with capacitor attached. Remove brush

leads from control box for motor without capacitor

attached.

(Continued on page 13)

TI0053

A

74

Fig. 8

18