Gardner Bender CP10K Cable Puller - Manual (Page 8)

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www.gardnerbender.com
PO Box 3241 Milwaukee, WI 53201-3241 | 414.352.4160 | fax 414.352.2377
6615 Ordan Drive | Mississauga, Ontario L5T 1x2 | 905.564.5749 | fax 905.564.0305
IS-164 | September 2009
IMPORTANT: RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. If you find damage, notify the carrier at once. Shipping damage is NOT covered by warranty.
The carrier is responsible for all repair or replacement costs resulting from damage in shipment.
REPAIR AND SERVICE INSTRUCTIONS: For repair service and parts contact your nearest Gardner Bender Service Center or refer to enclosed service manuals.
The Gardner Bender Service Center will provide complete and prompt service on all Gardner Bender products.
PARTS AND SERVICE: For quality workmanship and genuine Gardner Bender parts, select an Authorized GB Service Center for your repair needs.
Only repairs performed by an Authorized Service Center displaying the official GB Authorized sign are backed with full
factory warranty. Contact Gardner Bender (414)352-4160 for the name of the nearest GB Authorized Service Center.
WARRANTY: Gardner Bender warrants its product against defects in workmanship and materials for 1 year from date of delivery to user.
Warranty does not cover ordinary wear and tear, abuse, misuse, overloading, altered products or use of improper fluid.
WARRANTY RETURN PROCEDURE: When question of warranty claim arises, send the unit to the nearest GB Authorized Service Center for inspection, transportation prepaid.
Furnish evidence of purchase date. If the claim comes under the terms of our warranty the Authorized Service Center
will REPAIR OR REPLACE PARTS AFFECTED and return the unit prepaid.
5. Perform a final safety check as follows, prior to initiating
the pull.
A. Pulley-B Housing Lock Pin is secure
B. Boom-B Extension Lock Pin is secure
C. Boom-B Lock Pin is secure and completely engaged
D. Pull Orientation Pin is secure
E. Boom-A Lock Pin is secure
F. Conduit Adaptor Bolt is secure
G. The Footswitch has been positioned in the safe-pull
zone (See Figure 1)
H. The operator is not wearing any loose clothing
I. There is no one standing in line with the rope
6. Turn on the switch at the Meter & Switch Box.
7. Activate the Capstan rotation by stepping on the Footswitch.
8. Gradually apply tension to the rope to begin the pull.
WARNING: Immediately remove foot from Footswitch if
Boom Structure becomes unsteady or if pulling rope becomes
entangled.
FAILURE TO OBSERVE THIS WARNING COULD RESULT IN
SEVERE INJURY OR DEATH
1. Remove the Conduit Adaptor prior to collapsing.
2. Restore the machine to its folded, collapsed position.
3. Unlock the brakes on the casters prior to moving the machine.
WARNING: Collapsing the machine improperly can be
extremely unsafe if not done properly. There are numerous
opportunities to severely injury your fingers and hands. The
machine is equipped with numerous warning labels to help highlight
the potential pinch points. However, not all pinch points are labeled.
Never use gripping locations near a potential pinch point.
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT
IN SEVERE INJURY OR DEATH
• Inspect and clean all surfaces before each operation.
• Check for Power Cord and Footswitch Cord damage. Replace
if damaged.
• Replace any components that are not functioning properly.
• Occasionally lubricate caster pivots (zinc fitting).
• Occasionally lubricate caster axles (zinc fitting).
• Occasionally lubricate 10" Wheel axles (zinc fitting).
• Check and refill the Hydraulic Pump oil with Enerpac PN LX101
if needed.
• Check for hydraulic fluid leaks.
• Touch up any paint scratches to prevent oxidation of metal
structure. Oxidation can weaken the steel structure and result
in failure under load.
• Check and adjust tire pressure (4 places).
• Occasionally lubricate Boom-B Extension.
• Replace pins & retention clips if missing.
(!! CRITICAL !!)
12.0 TRANSPORTING
THE MACHINE
13.0 MAINTENANCE
14.0 ADDITIONAL CABLE
PULLING ACCESSORIES
8,000 lb. Puller
2,000 lb. Puller
Pulling Grips
Blo-Vac
Wire Carts
Fish Tapes
Line Carriers
Hook Sheaves
Pulling Rope
Pulling
Lubricant
CO 2
5
C
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K
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