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Brooks, Model 5851e – Brooks Instrument 5851E User Manual

Page 46

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4-14

Brooks

®

Model 5851E

Section 4 Maintenance

Installation and Operation Manual

X-TMF-5851E-MFC-eng

Part Number: 541B104AAG

November, 2008

Q

GAS

x

Q

GAS

x

Example: The desired gas is 20% Helium (He) and 80% Chlorine (Cl) by
volume. The desired full scale flow rate of the mixture is 20 slpm. Sensor
conversion factor for the mixture is:

20

1.386

80

0.876

100

Mixture Factor =

= 0.945

+

Nitrogen equivalent flow = 20/.945 = 21.16 slpm Nitrogen

It is generally accepted that the mass flow rate derived from this equation
is only accurate to ±5%. The sensor conversion factors given in Table 4-3
are calculated based on a gas temperature of 21°C and a pressure of one
atmosphere. The specific heat of most gases is not strongly pressure, and/
or temperature, dependent. However, gas conditions that vary widely from
these reference conditions may cause an additional error due to the
change in specific heat caused by pressure and/or temperature.

4-6 Orifice Sizing

The Orifice Sizing Nomograph, Table 4-4, is used to calculate the control
valve's orifice size when changing any or all of the following factors from
the original factory calibration:

gas
operating pressure (inlet and outlet)
flow range

The flow controller's orifice is factory-sized to a preselected gas, operating
pressure and flow range. Note that the orifice is marked with its size in
thousandths of an inch. When changing the aforementioned factors,
calculate the new orifice size by following the procedure and example
outlined in the following paragraphs.

Example: Determine the orifice size for the following conditions:

Gas:

Hydrogen

Flow Rate:

2,000 sccm

Outlet Pressure: 30 psig
Inlet Pressure:

50 psig

1. Determine Nitrogen equivalent flow rate (refer to Table 4-3).



GAS

Q

NITROGEN

=



NITROGEN

OR

SG

GAS

Q

NITROGEN

=

SG

NITROGEN