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Crooked/wavy bead, Porosity, Excessive spatter – Harbor Freight Tools 55525 User Manual

Page 23: Strike test

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for technical questions, please call 1-800-444-3353;

troubleshooting section at end of manual.

Page 23

SKU 55525

Crooked/wavy bead

pOssIbLE CAUsEs AnD sOLUtIOns

stickout too long:

Reduce stickout.
Inaccurate welding:

Use two hands or rest hand on steady

surface.

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porosity

small cavities or holes in the bead.

pOssIbLE CAUsEs AnD sOLUtIOns

stickout too long:

Reduce stickout.
Dirty workpiece or welding wire:

Make certain that workpiece and wire are

both clean and free from oil, coatings, and

other residues.
Insufficient gas flow at weld:

Increase flow of shielding gas.
Dirty nozzle:

Clean nozzle by following the directions in

the cleaning section of this manual.
Wrong type of shielding gas:

Use only the correct welding gas for the

application and wire.

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Excessive spatter

spatter that is grainy and large.

fine spatter is normal.

pOssIbLE CAUsEs AnD sOLUtIOns

Wire feeding too fast:

Reduce wire feed speed.
stickout too long:

Reduce stickout.
Dirty workpiece or welding wire:

Make certain that workpiece and wire are

both clean and free from oil, coatings, and

other residues.
Insufficient gas flow at weld:

Increase flow of shielding gas.
shielding gas being blown away from

weld area:

Protect the weld area from drafts.

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stRIKE tEst

A test weld on a pIECE Of sCRAp can be tested

by using the following procedure.

W E A R A n s I G O G G L E s D U R I n G t H I s
pROCEDURE.

After two scraps have been welded to-

gether and the weld has cooled, clamp one

scrap

*

in a sturdy vise.

Stay clear from underneath while you strike

the opposite scrap with a heavy hammer,

preferably a dead-blow hammer.
A good weld will deform but not break.

A poor weld will be brittle and snap at the

weld.

*

this test WILL damage the weld it is performed
on. this test is OnLy an indicator of weld tech-
nique and is not intended to test working welds.

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