Sealey POWERMIG6025S - Manual (Page 3)

2. INTRODUCTION & SPECIFICATIONS
Tried and trusted by fabricators and professional car repair shops across the UK. Superb quality, heavy-duty electronic wire drive motors and industrial transformers
make these machines unmatched in performance and value, just check the specifications. Ideal for industrial use where 400V 3ph supply is not a problem. These
top of the range 3ph units, are covered by the Sealey 12 month warranty plus an additional 24 months on the main transformer. Model No's POWERMIG6025S and
POWERMIG6035S both feature portable wire drive system with 2 and 4 touch on/off mechanism and 5mtr umbilical extension, to allow access in to high or tight
areas where the welder will not fit. Each unit is supplied with 0.8mm steel wire, non-live torch and industrial Argon/CO² regulator. All can be used with CO², Argon or
CO²/Argon mix and accept any bottle size.
 DO NOT touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool.
 DO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if fatigued.
 When not in use store the welder in a safe, dry, childproof area.
 DO NOT operate welder in damp or wet places and do not weld in the rain.
 Provide adequate ventilation or facilities for the removal for of welding fumes from near the arc. The risk should be assessed by a Health and Safety
professional in relation to the exposure limits for the welding fumes, which will depend on their composition, concentration and the exposure time
1.4 VOLTAGE BETWEEN ELECTORDE hOLDERS OR TORChES.
 Working with more than one welding machine on a single piece or on pieces that are connected electrically may generate a dangerous amount of no-load
voltage between the two electrode holders or torches, the value of which may reach double the allowed limit. Measuring instruments should be used to
determine the existence of a risk and suitable precautions taken as detailed in section 5.9 of the IEC TECHNICAL SPECIFICATION OF CLC/TS 62081.
1.5
ELECTROMAGNETIC INTERFERENCE.
 The electromagnetic fields generated by the welding process may interfere with the operation of electrical and electronic equipment. Users of vital electronic
and electrical devices such as pacemakers and respirators are advised not to remain in the viscinity of an operating welding machine. If in doubt seek
medical advice before entering a welding area. Users of such devices should not operate the welding machine. This welder complies with the requirements
of the technical standard for the use of this type of product, only and exclusively in industrial environments and for professional purposes. It is not
guaranteed to meet electronic compatibility requirements in the home.
1.6 GAS SAFETY
 Store gas cylinders in a vertical position only and ensure the storage area is correctly secured.
 DO NOT store gas cylinders in areas where temperature exceeds 50°C. DO NOT use direct heat on a cylinder. Always keep gas cylinders cool.
 DO NOT attempt to repair or modify any part of a gas cylinder or valve, and DO NOT puncture or damage a cylinder.
 DO NOT obscure or remove any official labels from a cylinder. Always check the gas identity before use. Avoid getting gas cylinders oily or greasy.
 DO NOT try to lift or handle cylinder by its cap, guard or valve. Always keep caps and guards in place and close valve when not in use.
The gas cylinder is heavy, use mechanical lifting equipment. Ensure the cylinder is correctly situated on the welder base stand and secured with chain.
1.7 RISK ASSESSMENT
 Where welding is unavoidable in awkward situations such as in confined spaces, in environments with increased risk of electic shock, and in the presence of
inflamable or explosive materials, a risk assessment must be carried out by an experienced and qualified expert professional in consultation with providers of
emergency services to ensure that operations are carried out in the safest possible way.
Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POWERMIG6025S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POWERMIG6035S
Welding Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-250A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-350A
Wire Capacity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15kg
Duty Cycle: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100% @ 194A, 60% @ 250A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100% @ 270A, 60% @ 350A
Cooling System: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Turbo Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Turbo Fan
Gas Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO², Argon, CO²/Argon Mix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CO², Argon, CO²/Argon Mix
Torch: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Euro Non-Live - Binzel®MB24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Euro Non-Live - Binzel®MB24
Power Input: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400V - 3ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .400V - 3ph
Absorbed Power: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.5kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.9kW
Case Size: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Extra Large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extra Large
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139kg
3. RATINGS PLATE SYMBOLS
Detailed technical data relative to the performance of the machine is located on the back panel. Please note that the ratings plate shown (fig.2) below is an example
only intended to assist with the explanations of symbols. To determine the correct technical values of the machine in your possession, you must refer to the data
plate on that machine and the specifications shown above.
Original Language Version © Jack Sealey Limited
fig.2
POWERMIG6025S, POWERMIG6035S Issue: 2(L) -06/03/14