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Exmark Lazer ZXP User Manual

Page 7

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60” MOWER DECK FMD603

- 5 -

Ref.
No.

Qty.

Part No.

Description

Req'd.

Ref.
No.

Qty.

Part No.

Description

Req'd.

1

1-604847 Support,deck 1-612094-01

42

302-40 Zerk, 1/4-28 (90°) .............................

2

w/bshgs&decals…….………………… 1

43

1-800805

Capscrew, 3/8-16 x 3.5 ....................

2

2

323-6 Capscrew, 3/8-16 x 1 ........................ 12

44

323-11 Capscrew, 3/8-16 x 2-1/4..................

4

3

²

98-5975

Washer, disc spring 3/8.................... 19

45

1-303516

Pulley, V-idler ..................................

2

4

²

3290-357

Nut, whizlock 3/8-16 ......................... 26

46

1-513034

Bearing, pivot...................................

4

5

806009

Hairpin, .177..................................... 4

47

3256-4 Washer, 3/8 stnd flat ........................

3

6

1-323537

Spacer.............................................. 2

48

3239-11

Bolt, whizlock 3/8-16 x 1 ..................

2

7◆

1-414521

Link Assy.......................................... 2

49

322-2 Capscrew, 5/16-18 x 5/8...................

3

8

1-413425

Washer............................................. 2

50

1-602867-03 Arm, deck drive idler.........................

1

9

1-513336

Bushing, deck support...................... 2

1-602865

Idler arm asm,deck drive w/brgs…… 1

10

32120-33

Ring, retaining (external) .................. 2

51

1-602591-03 Arm, deck idler .................................

1

11

² 1-373034

Washer, pivot ................................... 12

1-602604

Idler arm, w/bearings .......................

1

12

1-303514

Bearing, flange thrust ....................... 4

52

1-603384

Bushing, idler pivot ..........................

2

13

302-52 Zerk, 1/8 NPT (straight) .................... 2

53

1-603504

Spacer, tube ....................................

1

14

1-522143-01 Fork, caster....................................... 2

54

32128-20

Nut, whizlock 5/16-18.......................

3

15

325-20 Capscrew, 1/2-13 x 6 ........................ 2

55

1-603413

Spring, extension .............................

1

16

3253-7 Washer, lock 1/2............................... 2

56

3253-5 Washer,lock 3/8 hvy spring ................ 2

17

3217-9 Nut, 1/2-13 ........................................ 2

57

1-413525

Link, rear deck support ....................

2

18

1-513547

Spacer,front caster (pneumatic) ........ 2

58

3219-3 Nut, hex 3/8-24.................................

2

■ 103-2169

Spacer,front caster (semi-pneumatic). 2

59

3296-39

Nut, nylock 3/8-16............................ 26

19★ 103-1224

Tire/whl asm(semi-pneumatic) .......... 2

60

1-612149

Deck, 1-612286-01 w/decals,

★ 1-513648

Tire/whl assy(pneumatic)................... 2

rods&baffle…………………….. ……. 1

1-513809

Roller Bearing (all)............................. 2

61

1-603602 Bushing, roller ..................................

6

1-513810

Bushing (pneumatic) ......................... 4

62

1-603299

Roller, anti scalp ..............................

6

❖ 103-2170 Bushing (semi-pneumatic) ................. 4

63

98-5961

Capscrew, 3/8-16x4 (Gr 8)...............

6

1-513807

Wheel & Hub (pneumatic) ................. 2

64

1-542606-01 Chute, discharge ..............................

1

1-513808

Tire 9x3.50-4 4-ply (pneumatic) ........ 2

65

323-5 Capscrew, 5/16-18 x 1......................

2

20

1-544849

Cover w/decal (deck drv belt) ............ 1

66

3296-29

Nut, nylock 5/16-18..........................

2

21

1-603050

Spacer............................................... 2

67

1-800031

Tapbolt, 3/8-16 x 2 3/4 .....................

2

22

1-543678

Wingnut, nylon insert........................ 4

68

1-613098

Pulley, flat idler ................................

1

23

1-513291

Bumper, seat.................................... 2

69

²✦ 323-16 Capscrew, 3/8-16x4 (Gr 5) ............... 1

24

1-542588-01 Cover, deck....................................... 2

323-23 Capscrew, 3/8-16x4 ½ (Gr 5)............

1

25

1-603045

Belt, blade drive................................ 1

70

1-603497

Pulley, idler ......................................

1

26

323-7 Capscrew, 3/8-16 x 1 1/4 .................. 18

71

1-613024

Sheave, mower drive .......................

1

27

3219-6 Nut, 5/8-18 UNF................................ 3

72

1-602913-01 Baffle................................................

1

28

1-513208 Washer, disc spring .......................... 3

73

² 3256-24

Washer, 3/8 SAE ............................. 13

29

1-553039

Sheave, blade drive.......................... 3

74▲

103-1187

Cutter housing complete outer ............ 2

30

1-513016

Bearing, ball .................................... 6

103-1186

Cutter housing complete center.. ..... 1

31

1-323532

Bearing, housing .............................. 3

75

1-603001

Rod, deck support............................

2

32

1-323528

Spacer, bearing ................................ 3

76

1-806332

Roll pin, 1/4 x 1-1/2..........................

2

33

1-633573

Guard ............................................... 3

77

1-603620-01 Bracket, spring anchor......................

1

34

32120-8

Snap ring.......................................... 3

78

² 1-603805

Idler .................................................

1

35

3257-32

Key, woodruff 5/8 x 3/16................... 4

79

² 1-513791

Bushing ...........................................

1

36

103-0958

Spindle, outer blade ......................... 2

80

²✦

1-603494

Spacer .............................................

1

37

103-0959

Spindle, center blade........................ 1

1-633988

Spacer .............................................

1

38

1-633483

Blade, notched air foil....................... 3

81

1-603414

Spring, extension .............................

1

1-613250

Blade, solid air foil ............................ 3

82

1-323533

Spacer, Shv/Brg...............................

3

1-613111

Blade, low lift .................................... 3

83

1-634619

Housing w/Brg,Spacer&Ring............... 3

¡ 103-0301

Blade, mulching................................ 3

84

103-1306

Asm,complete deck ............................ 1

103-1580 Blade, bahia...................................... 3

85

103-0865

Washer,blade bolt hvy ........................ 3

39

1-613204

Balljoint ............................................ 2

86

103-1331

Guard,bearing top............................... 3

40

103-0862

Capscrew, 5/8-18x2¾(Gr8)................. 3

87

o 103-2171

Kit,semi-pneumatic wheel

41

323-9 Capscrew, 3/8-16 x 1 3/4 .................. 2

replacement …………………….……. 1

88✦

²

1-373034

Washer,pivot....................................... 1

² These parts are available in an Idler Pulley Kit (Part No. 1-601806). Each kit contains one item each of the referenced item number.

Link assembly must be assembled to 6.89” (or approx. 6 7/8”) length between center of ball joint & center of furthest hole. See diagram on previous page.

FMD523 & FMD603 decks with Serial No. 274,506 & above have semi-pneumatic caster tires. FMD523 & FMD604 decks with Serial No. 274,505 & below
have pneumatic caster tires.

o Kit 103-2171 used to install semi-pneumatic casters on machines originally fitted with pneumatic casters. Includes 103-1224 & 103-2169. Order 2 per

machine.

Front caster spacer for semi-pneumatic caster tires can be identified by yellow zinc plating.

Bushing for semi-pneumatic caster tires can be identified by a groove on the face.

¡ Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK603.

Exmark red touch up spray paint - P/N 1-850337

Outer complete cutter housing includes sheave,washer & nut.

Center

complete cutter housing includes sheaves,washer,spacer & nut.

Turf Ranger Serial No. 320,000 & above only. Provided in Turf Ranger bolt bag.

Turf Ranger Serial No. 319,999 & below only. Provided in Turf Ranger bolt bag.