Exmark Lazer ZXP User Manual
Page 7
60” MOWER DECK FMD603
- 5 -
Ref.
No.
Qty.
Part No.
Description
Req'd.
Ref.
No.
Qty.
Part No.
Description
Req'd.
1
1-604847 Support,deck 1-612094-01
42
302-40 Zerk, 1/4-28 (90°) .............................
2
w/bshgs&decals…….………………… 1
43
1-800805
Capscrew, 3/8-16 x 3.5 ....................
2
2
323-6 Capscrew, 3/8-16 x 1 ........................ 12
44
323-11 Capscrew, 3/8-16 x 2-1/4..................
4
3
²
98-5975
Washer, disc spring 3/8.................... 19
45
1-303516
Pulley, V-idler ..................................
2
4
²
3290-357
Nut, whizlock 3/8-16 ......................... 26
46
1-513034
Bearing, pivot...................................
4
5
806009
Hairpin, .177..................................... 4
47
3256-4 Washer, 3/8 stnd flat ........................
3
6
1-323537
Spacer.............................................. 2
48
3239-11
Bolt, whizlock 3/8-16 x 1 ..................
2
7◆
◆
◆
◆
1-414521
Link Assy.......................................... 2
49
322-2 Capscrew, 5/16-18 x 5/8...................
3
8
1-413425
Washer............................................. 2
50
1-602867-03 Arm, deck drive idler.........................
1
9
1-513336
Bushing, deck support...................... 2
1-602865
Idler arm asm,deck drive w/brgs…… 1
10
32120-33
Ring, retaining (external) .................. 2
51
1-602591-03 Arm, deck idler .................................
1
11
² 1-373034
Washer, pivot ................................... 12
1-602604
Idler arm, w/bearings .......................
1
12
1-303514
Bearing, flange thrust ....................... 4
52
1-603384
Bushing, idler pivot ..........................
2
13
302-52 Zerk, 1/8 NPT (straight) .................... 2
53
1-603504
Spacer, tube ....................................
1
14
1-522143-01 Fork, caster....................................... 2
54
32128-20
Nut, whizlock 5/16-18.......................
3
15
325-20 Capscrew, 1/2-13 x 6 ........................ 2
55
1-603413
Spring, extension .............................
1
16
3253-7 Washer, lock 1/2............................... 2
56
3253-5 Washer,lock 3/8 hvy spring ................ 2
17
3217-9 Nut, 1/2-13 ........................................ 2
57
1-413525
Link, rear deck support ....................
2
18
1-513547
Spacer,front caster (pneumatic) ........ 2
58
3219-3 Nut, hex 3/8-24.................................
2
■ 103-2169
Spacer,front caster (semi-pneumatic). 2
59
3296-39
Nut, nylock 3/8-16............................ 26
19★ 103-1224
Tire/whl asm(semi-pneumatic) .......... 2
60
1-612149
Deck, 1-612286-01 w/decals,
★ 1-513648
Tire/whl assy(pneumatic)................... 2
rods&baffle…………………….. ……. 1
1-513809
Roller Bearing (all)............................. 2
61
1-603602 Bushing, roller ..................................
6
1-513810
Bushing (pneumatic) ......................... 4
62
1-603299
Roller, anti scalp ..............................
6
❖ 103-2170 Bushing (semi-pneumatic) ................. 4
63
98-5961
Capscrew, 3/8-16x4 (Gr 8)...............
6
1-513807
Wheel & Hub (pneumatic) ................. 2
64
1-542606-01 Chute, discharge ..............................
1
1-513808
Tire 9x3.50-4 4-ply (pneumatic) ........ 2
65
323-5 Capscrew, 5/16-18 x 1......................
2
20
1-544849
Cover w/decal (deck drv belt) ............ 1
66
3296-29
Nut, nylock 5/16-18..........................
2
21
1-603050
Spacer............................................... 2
67
1-800031
Tapbolt, 3/8-16 x 2 3/4 .....................
2
22
1-543678
Wingnut, nylon insert........................ 4
68
1-613098
Pulley, flat idler ................................
1
23
1-513291
Bumper, seat.................................... 2
69
²✦ 323-16 Capscrew, 3/8-16x4 (Gr 5) ............... 1
24
1-542588-01 Cover, deck....................................... 2
∇
323-23 Capscrew, 3/8-16x4 ½ (Gr 5)............
1
25
1-603045
Belt, blade drive................................ 1
70
1-603497
Pulley, idler ......................................
1
26
323-7 Capscrew, 3/8-16 x 1 1/4 .................. 18
71
1-613024
Sheave, mower drive .......................
1
27
3219-6 Nut, 5/8-18 UNF................................ 3
72
1-602913-01 Baffle................................................
1
28
1-513208 Washer, disc spring .......................... 3
73
² 3256-24
Washer, 3/8 SAE ............................. 13
29
1-553039
Sheave, blade drive.......................... 3
74▲
103-1187
Cutter housing complete outer ............ 2
30
1-513016
Bearing, ball .................................... 6
103-1186
Cutter housing complete center.. ..... 1
31
1-323532
Bearing, housing .............................. 3
75
1-603001
Rod, deck support............................
2
32
1-323528
Spacer, bearing ................................ 3
76
1-806332
Roll pin, 1/4 x 1-1/2..........................
2
33
1-633573
Guard ............................................... 3
77
1-603620-01 Bracket, spring anchor......................
1
34
32120-8
Snap ring.......................................... 3
78
² 1-603805
Idler .................................................
1
35
3257-32
Key, woodruff 5/8 x 3/16................... 4
79
² 1-513791
Bushing ...........................................
1
36
103-0958
Spindle, outer blade ......................... 2
80
²✦
1-603494
Spacer .............................................
1
37
103-0959
Spindle, center blade........................ 1
∇
1-633988
Spacer .............................................
1
38
1-633483
Blade, notched air foil....................... 3
81
1-603414
Spring, extension .............................
1
1-613250
Blade, solid air foil ............................ 3
82
1-323533
Spacer, Shv/Brg...............................
3
1-613111
Blade, low lift .................................... 3
83
1-634619
Housing w/Brg,Spacer&Ring............... 3
¡ 103-0301
Blade, mulching................................ 3
84
103-1306
Asm,complete deck ............................ 1
103-1580 Blade, bahia...................................... 3
85
103-0865
Washer,blade bolt hvy ........................ 3
39
1-613204
Balljoint ............................................ 2
86
103-1331
Guard,bearing top............................... 3
40
103-0862
Capscrew, 5/8-18x2¾(Gr8)................. 3
87
o 103-2171
Kit,semi-pneumatic wheel
41
323-9 Capscrew, 3/8-16 x 1 3/4 .................. 2
replacement …………………….……. 1
88✦
²
1-373034
Washer,pivot....................................... 1
² These parts are available in an Idler Pulley Kit (Part No. 1-601806). Each kit contains one item each of the referenced item number.
◆
Link assembly must be assembled to 6.89” (or approx. 6 7/8”) length between center of ball joint & center of furthest hole. See diagram on previous page.
★
FMD523 & FMD603 decks with Serial No. 274,506 & above have semi-pneumatic caster tires. FMD523 & FMD604 decks with Serial No. 274,505 & below
have pneumatic caster tires.
o Kit 103-2171 used to install semi-pneumatic casters on machines originally fitted with pneumatic casters. Includes 103-1224 & 103-2169. Order 2 per
machine.
■
Front caster spacer for semi-pneumatic caster tires can be identified by yellow zinc plating.
❖
Bushing for semi-pneumatic caster tires can be identified by a groove on the face.
¡ Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK603.
Exmark red touch up spray paint - P/N 1-850337
▲
Outer complete cutter housing includes sheave,washer & nut.
Center
complete cutter housing includes sheaves,washer,spacer & nut.
∇
Turf Ranger Serial No. 320,000 & above only. Provided in Turf Ranger bolt bag.
✦
Turf Ranger Serial No. 319,999 & below only. Provided in Turf Ranger bolt bag.