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Aintenance, Roubleshooting – Jordan Valve Mark 6127 Series Pressure Reducing Valves User Manual

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10.

Slowly turn the adjusting screw of the pressure-

reducing pilot counterclockwise until

downstream pressure decreases to the desired

set point. Tighten the adjusting screw jam nut

and replace the plastic cap.

11.

If there are small-scale oscillations in the down

stream pressure, slowly turn the adjusting screw

of the flow control valve clockwise until the oscil-

lations disappear. CAUTION: Never close this

valve fully. To do so will prevent the main

valve from opening.

12.

If pressure readjustment should ever be re-

quired, the pressure-reducing pilot is

adjusted clockwise to increase pressure;

counterclockwise to decrease pressure.

M

aIntenance

Due to the simplicity of design of the 6127, required

maintenance is minimal. However, the following

checks, periodically performed, will do much to keep

the valve operating properly and efficiently.

1.

Check for chipped or peeling paint.

2.

Check for leaks at fittings and around flanges

and connections. Tighten as required.

3.

If the valve is equipped with a Y-strainer, check

the screen for buildup of solid material. Clean

as required. This point is most important, as a

clogged strainer can keep the valve from oper-

ating properly. On new installations, it is

recommended that the strainer be checked

everyday or two until experience dictates a

greater or lesser interval.

t

roubleshootIng

In the event of malfunction of the Mark 6127, the

following guide should enable the technician to

isolate the specific cause of the problem and take the

appropriate corrective action.

A. MAIN VALVE FAILS TO OPEN:

1.

Valve closed downstream of 6127. Open as

required.

2.

Downstream pilot system ball valve closed.

Open as required.

3.

Flow control valve fully closed. See Adjustment

instructions.

4.

Pressure-reducing pilot adjusted too far counter-

clockwise. See Adjustment instructions.

5.

Pressure-sustaining pilot adjusted too far clock

wise. See Adjustment instructions.

6.

Stem of pressure-reducing pilot binding.

7.

Diaphragm of pressure-sustaining pilot ruptured.

This will be evidenced by a discharge of

fluid from the vent hole in the pilot bonnet.

Disassemble pilot and replace diaphragm.

8.

Stem of pressure-sustaining pilot binding.

9.

Stem of main valve binding.

B. MAIN VALVE FAILS TO CLOSE:

1.

Upstream pilot system ball valve closed. Open

as required.

2.

Strainer clogged. Clean as required.

3.

Pressure-reducing pilot adjusted too far clock

wise. See Adjustment instructions.

4.

Diaphragm of pressure-reducing pilot ruptured.

This will be evidenced by a discharge of fluid

from the vent port in the pilot bonnet. Disassem-

ble pilot and replace diaphragm.

5.

Close downstream pilot system ball valve.

a.

If main valve closes, proceed to Step 6.

b.

If main valve remains open, proceed to

Step

7.

6.

Pressure-reducing pilot stem binding or seat

badly deteriorated. Disassemble pilot and deter

mine cause.

7.

Close both pilot system ball valves, and loosen

a pipe plug in the main valve bonnet. A continu-

ous discharge of fluid from the loosened

plug indicates that the main valve diaphragm is

ruptured. SEE NOTE BELOW.

8.

Main valve stem binding or object in valve.

Disassemble valve and determine cause.

NOTE:

Certain valves, predominantly those in fuel

service, are assembled "fail closed." In this case, a

ruptured diaphragm would keep the valve from opening,

rather than keep it from closing. To determine

which type you have, examine the bridge mark cast

into the side of the main valve body. If the bridge mark

slants downward on the upstream end, the valve is

"fail closed." If the bridge mark slants upward on the

upstream end, the valve is "fail open."

M

ark

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