ShoreLand'r TA1015 - Manual (Page 6)

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com
0003264
REV D 05/15/2012 Page 6
the winch assembly. Tighten the bolts at this position.
Brake Hose Connection
1. Thread the brass brake line elbow into the port of the actuator.
Tighten.
2. Route the tongue brake hose along the bottom of the tongue
and connect to the coupling that is attached to the frame hose.
Wiring Instructions for Trailers Equipped with the
Fully Grounded Wire Harness
The new wire harness for the brake system is pre-wired with mating
plugs to simplify the connection process.
Place the wire harness into the front of the tongue so the large •
round 7 prong plug remains out the front of the tongue.
Pull the wire harness into the tongue as follows: •
Pull all of the wire ends with bullet plugs and mating plugs •
out the rear of the tongue.
Locate the wire harness Part No. 5110594 supplied that has •
a brown, yellow and white and a brown, green and white
wires molded together. Note that this is a universal wire
harness and has excess length for this application. The ex-
cess wire harness will be recoiled and be placed inside
the rear of the tongue when installation is complete.
Locate the white ground wire with the grounding ring that is •
in the new 7 prong tongue harness. Cut the grounding ring
off the end of the white wire. Strip the wire coating back
3/8” and attach in its place the crimp-on male bullet connec-
tor Part No. 5310222 supplied in the hardware bag.
Connect the single bullet ends of the brown, yellow, green •
and white wires of this wire harness to the mating plugs of
the new 5110594 wire harness. Mate the wires accord-
ing to the trailer cable end diagram shown in the Ti-
tan BrakeRite instruction and installation manual
.
Connect the brown wires from the side marker lights that •
are mounted to the sides of the tongue (if so equipped) to
the mating plugs supplied on the new wire harness.
Route the three pin plugs on the other end of the wire •
harness through the hole in the tongue cap.
Plug the three pin plugs of the tongue harness into the ap- •
propriate and mating color three pin plugs of the frame har-
nesses. Place the mated plugs back into the tongue or side
frames and replace the rubber grommet removed earlier.
Coil the excess wire of the harness and place it in the rear of •
the tongue.
Route the remaining wires with the molded mating plugs through •
the hole in the tongue cap, then over to the SD control box.
Snap the mating plugs from the wire harness to the respective •
mating plugs from both the SD control box and the actuator
according to the instructions provided with the electric over hy-
draulic kit on page 20. Make sure they are completely snapped
together and locked to assure a positive connection.
Insert all extra wire into the rear of the tongue. Replace the •
tongue cap and secure with the bolt removed earlier when
the tongue cap was removed.
The breakaway switch is already attached and wired into •
the main wire harness. Locate the breakaway switch.
Route the tongue harness around the side of the tongue so the •
breakaway switch can be mounted on the top of the tongue.
Position it so it is approximately 3” behind the rear of the cou- •
pler. Mark the mounting hole location. Drill a 13/64” pilot hole
in the tongue. Insert the 1/4” self-tapping screw provided and
secure in place.
Fill the actuator with the appropriate brake fluid as specified in •
the brake manual supplied. Bleed the system per their instruc-
tions.
Assembly is complete. •
Wiring Instructions for Trailers Equipped with the
Frame Grounding Wire Harness.
The new wire harness for the brake system is pre-wired with mating
plugs to simplify the connection process.
Place the wire harness into the front of the tongue so the large •
round 7 prong plug remains out the front of the tongue.
Pull the wire harness into the tongue as follows: •
Pull all of the wire ends with bullet plugs and mating plugs out •
the rear of the tongue.
Locate the wire harness Part No. 5110488 supplied •
that has a brown and yellow and a brown and green
pair of wires only molded together. This harness DOES
NOT have the white grounded wire molded with them.
Connect the single bullet ends of the brown, yellow and green •
wires of the 5110488 wire harness to the mating plugs of the
new tongue harness. Mate the wires according
to the trailer cable end diagram shown in the Ti-
tan BrakeRite instruction and installation manual
.
Connect the brown wires from the side marker lights that •
are mounted to the sides of the tongue (if so equipped) to
the mating plugs supplied on the new wire harness.
Once attached, route the brown and yellow and brown and •
green wires for the lights through the hole in the tongue cap.
Also route the white wire with the grounding ring out the
tongue cap hole.
Mate the brown and yellow wires extending out the rear of the •
tongue with the brown and yellow wires from the left frame
harness. Plug together.
Mate the brown and green wires extending out the rear of the •
tongue with the brown and green wires from the right frame
harness. Plug together.
Place the mated plugs into the side frames of the trail- •
er and replace the rubber grommet removed earlier.