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Watson-Marlow 505Dz User Manual

Page 15

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15

Tube loading

Switch off the drive before loading the tube. Unlock and open the hinged guard
and swing out the rotor crank handle until it locks into position.

Select the length of tubing required, noting that approximately 240mm is
required for the track system (measured from the outside faces of the tube
clamps).

Fit one end of the tubing into one of the spring loaded clamps, and then, whilst
rotating the rotor with the crank handle, feed the tubing between the rollers and
the track, aligning it within the rotor tube guides. The tubing must lie naturally
against the track and must not be twisted or stretched.

Fit the other end of the tubing into the second spring loaded clamp, ensuring that
the tubing is not slack in the pumphead, since this can reduce tube life.

Close the crank handle and shut and lock the guard.

After the pump has been started, open the downstream clamp for a short time,
so that the tube can find its natural length.

The 501RL pumphead is fitted with four-position tube clamps, to accommodate
various tube diameters, which can be adjusted by pushing in or pulling out the
bars at the top of the upper clamp and the bottom of the lower clamp. Set the
clamps so that the minimum necessary pressure is applied to the tubing.

Roller adjustment

The 501RL has a factory set gap of 2.6mm between the rollers and the track and
is suitable for tubing having wall thicknesses of between 1.6 and 2.0mm.
Adjustment of the gap will be required if tubing having a wall thickness of less
than 1.6mm is required. There is an adjusting screw on each of the two roller
arms, and each of these screws will require adjustment. The correct gap is twice
the wall thickness less twenty percent. Correct adjustment is important: over
occlusion will reduce tube life; under occlusion will reduce pumping efficiency.

To change the gap setting, turn each adjusting screw clockwise to increase the
gap, or anticlockwise to decrease the gap. A full turn changes the gap by 0.8mm.

To restore the original settings of 2.6mm, turn the adjusting screws until both
rollers are just touching the track, then tighten each screw by three and a quarter
turns.