beautypg.com

Thermocouple theory – Sensoray 7429 User Manual

Page 40

background image

THERMOCOUPLE THEORY

Thermocouples are typically formed from two wires having dissimilar metals. The
wires are built into a cable having a heat-resistant sheath and often have a metallic
shield. At one end of the cable, the wires are electrically shorted together by crimping,
welding, etc. This end of the thermocouple — the hot junction — is thermally attached
to the measurement point. The other end — the cold junction — is connected to a mea-
suring device. In this case, the measuring device is a 7429 coprocessor board.

A thermocouple generates an open-circuit voltage which is proportional to the temper-
ature gradient between the hot and cold junctions (Re: the Seebeck effect). Since the
thermocouple voltage is a function of the temperature difference between junctions, it
is necessary to know the cold junction temperature in order to determine the tempera-
ture at the hot junction.

The sensor coprocessor periodically measures the temperature at the 7409TB termina-
tion board (optional accessory). Since all thermocouples are terminated at this board,
thermocouple cold junctions will be very near to the temperature of the termination
board. A correction voltage is computed for all supported thermocouple types based on
the measured temperature. This correction voltage is the cold junction compensation
voltage
.

The cold junction compensation voltage is added to the differential voltage measured
at the thermocouple cold junction. The result of this addition — the corrected thermo-
couple voltage
— is the voltage one would measure if the cold junction were main-
tained at zero degrees C. The corrected thermocouple voltage is then converted to the
appropriate temperature units using a non-linear mapping function.

This manual is related to the following products: