Flowserve 510si Series Digital Positioner User Manual
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User Instructions Logix 510si - LGENIM0510-0
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UÊ vÊ Ì iÊ ÀÌ>ÀÞÊ º>»Ê ÃiiVÌÀÊ ÃÜÌV Ê ÃÊ ÃiÌÊ ÌÊ ºE”
with the auto tune switch on, a Flowserve standard 
response tuning set will be calculated and used.
UÊ vÊ Ì iÊ ÀÌ>ÀÞÊ º>»Ê ÃiiVÌÀÊ ÃÜÌV Ê ÃÊ ÃiÌÊ ÌÊ ºD”,
“C”, “B”, or “A” with the auto tune switch on, pro-
gressively lower gain settings will be calculated and 
used.
UÊ vÊ Ì iÊ ÀÌ>ÀÞÊ º>»Ê ÃiiVÌÀÊ ÃÜÌV Ê ÃÊ ÃiÌÊ ÌÊ ºF”,
“G”, or “H” with the auto tune switch on, progressively 
higher gain settings will be calculated and used.
UÊ "vvÊvÀViÃÊÌ iÊ«ÃÌiÀÊÌÊÕÃiÊiÊvÊÌ iÊv>VÌÀÞÊ
preset tuning sets determined by the rotary “Gain” 
selector switch. Settings “A” through “H” are pro-
gressively higher gain predefined tuning sets.
The gain selector operates as a “live” switch. This means 
that changes to the switch position while the positioner 
is in normal operation will have immediate effect on the 
control algorithm.
8.3 Setup of the CAL DIPswitches - The last 3
DIP Switches are for calibration configuration.
a.
Quick calibration operating mode.
UÊ -iiVÌÊ Auto if the valve/actuator assembly has
an internal stop in the open and closed positions. 
In Auto mode the positioner will fully close the 
valve and register the 0% position and then open 
the valve to the stop to register the 100% position 
when performing a self-calibration. See detailed 
instructions in section 10.4 on how to perform an 
auto positioner calibration.
UÊ -iiVÌÊ Jog if the valve/actuator assembly has no
calibration stop in the open position or if you want 
to manually set the closed position. In the Jog mode 
the positioner waits for the user to set the open and 
closed positions using the Jog buttons labelled with 
the 
Δ and ∇ arrows. See the detailed instructions in
section 8.4 on how to perform a manual calibration 
using the “Jog” buttons.
b.
Gain Switch – This switch adjusts the position control 
algorithm of the positioner for use with low friction 
control valves or high friction automated valves.
UÊÊ *>V}ÊÌ iÊÃÜÌV ÊÌÊÌ iÊivÌÊ«ÌâiÃÊÌ iÊÀiëÃiÊ
for low friction, high performance control valves. 
This setting provides for optimum response times 
when used with most low friction control valves.
UÊ *>V}Ê Ì iÊ ÃÜÌV Ê ÌÊ Ì iÊ À} ÌÊ «ÌâiÃÊ Ì iÊ Ê
response for valves and actuators with high friction 
levels. This setting slightly slows the response and 
will normally stop limit cycling that can occur on 
high friction valves.
WARNING: During the Quick-Cal operation the valve 
may stroke unexpectedly. Notify proper personnel 
that the valve will stroke, and make sure the valve 
is properly isolated.
c.
Loop Calibration- this setting determines whether the 
input or output is calibrated when a loop calibration 
is initialized.
Ê
UÊ Ê «ÕÌÊ «Ê V>LÀ>Ì]Ê ÀiµÕÀ}Ê >Ê iÝÌiÀ>ÊÊ
 
current source, will be started when the Loop
calibration button is pressed with a small object
with the switch in the Input position. See the
detailed instructions in section 8.7.1 on how
to
perform
an
Input calibration using the Loop
calibration
button.
Ê
UÊ Ê Output (optional) loop calibration, requiring 
 
an external current meter and power source, will
be started when the Loop calibration button is
pressed with a small object with the switch in the
Output position. See the detailed instructions in
section 8.7.2 on how to perform an Output calibr-
tion using the Loop calibration button.
WARNING: During the Quick-Cal operation the valve 
may stroke unexpectedly. Notify proper personnel 
that the valve will stroke, and make sure the valve is 
properly isolated.
8.4 QUICK-CAL
Operation
The QUICK-CAL button is used to locally initiate a 
calibration of the positioner. Pressing and holding the 
QUICK-CAL button for approximately 3 seconds will initi-
ate the calibration. The settings of all the configuration 
switches are read and the operation of the positioner 
adjusted accordingly. A QUICK-CAL can be aborted at 
any time by briefly pressing the QUICK-CAL button and 
the previous settings will be retained.
If the Quick calibration switch (be careful not to confuse 
with the QUICK-CAL button) is set to Auto and the valve/
actuator assembly has the necessary internal stops the 
calibration will complete automatically. While the cali-
bration is in progress you will notice a series of different 
lights flashing indicating the calibration progress. When 
the lights return to a sequence that starts with a green 
light the calibration is complete. (see the appendix for 
an explanation of the various light sequences)
WARNING: When operating using local control of the 
valve, the valve will not respond to external 
commands. Notify proper personnel that the valve 
will not respond to remote command changes, and 
make sure the valve is properly isolated.
STOP!
STOP!
STOP!
