Flowserve Type R - Manual (Page 2)

R and RX SLURRY Pump USER INSTRUCTIONS ENGLISH 71569242 03-11 (E)
Page 2 of 54
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CONTENTS
PAGE
1 INTRODUCTION AND SAFETY ............................ 4
1.1 General ............................................................ 4
1.2 CE marking and approvals ............................... 4
1.3 Disclaimer ........................................................ 4
1.4 Copyright .......................................................... 4
1.5 Duty conditions ................................................. 4
1.6 Safety ............................................................... 5
1.7 Safety labels summary ..................................... 9
1.8 Specific machine performance ...................... 10
1 9 Noise level ..................................................... 10
2 TRANSPORT AND STORAGE ........................... 11
2.1 Consignment receipt and unpacking .............. 11
2.2 Handling ......................................................... 11
2.3 Lifting .............................................................. 11
2.4 Storage .......................................................... 11
2.5 Recycling and end of product life ................... 12
3 PUMP DESCRIPTION ......................................... 12
3.1 Configurations ................................................ 12
3.2 Name nomenclature ....................................... 12
3.3 Design of major parts .................................... 12
3.4 Performance and operating limits .................. 13
3.5 Materials Of Construction .............................. 14
3.6 Tables of Engineering Data ........................... 15
4 INSTALLATION .................................................... 19
4.1 Location .......................................................... 19
4.2 Part assemblies .............................................. 19
4.3 Foundation ..................................................... 19
4.4 Baseplate installation ..................................... 19
4.5 Initial alignment .............................................. 20
4.6 Grouting ......................................................... 22
4.7 Piping ............................................................. 22
4.8 Final shaft alignment check ........................... 26
4.9 Electrical connections .................................... 26
4.10 Protection systems ....................................... 27
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN .................................................... 27
5.1 Pre-commissioning procedure ....................... 27
5.2 Pump lubricants ............................................. 28
5.3 Direction of rotation ........................................ 29
5.4 Guarding ........................................................ 29
5.5 Priming and auxiliary supplies ....................... 29
5.6 Starting the pump ........................................... 29
5.7 Operating the pump ....................................... 30
5.8 Stopping and shutdown ................................. 31
5.9 Hydraulic, mechanical and electrical duty ...... 31
PAGE
6 MAINTENANCE ................................................... 32
6.1 General ........................................................... 32
6.2 Maintenance schedule .................................... 32
6.3 Spare parts ..................................................... 34
6.4 Recommended spares and consumable items34
6.5 Tools required ................................................. 34
6.6 Fastener torques ............................................ 35
6.7 Renewal clearances ....................................... 35
6.8 Disassembly ................................................... 35
6.9 Examination of parts ..................................... 37
6.10 Assembly ...................................................... 37
6.11 Impeller axial clearance adjustment ............. 44
6.12 Liner Mismatch ............................................. 46
7 FAULTS; CAUSES AND REMEDIES ................... 47
8 PARTS LIST AND DRAWINGS ............................ 49
8.1 Frame 0 – 1.25R090 ....................................... 49
8.2 R Pump - Frames 1&2 .................................... 50
8.3 RX - Frames 1&2 ............................................ 51
8.4 R pump - Frame 3&4 ...................................... 52
8.6 General arrangement drawing ........................ 54
9 CERTIFICATION ................................................... 54
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS ........................................................ 54
10.1 Supplementary User Instruction manuals .... 54
10.2 Change notes ............................................... 54
10.3 Additional sources of information ................. 54